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Machine vision-based stainless steel soup ladle defect detection method

A defect detection and machine vision technology, applied in the direction of optical defect/defect, instrument, measuring device, etc., can solve the problems of image information loss and inconspicuous effect, and achieve the purpose of enhancing useful information, suppressing noise interference, and high detection efficiency Effect

Inactive Publication Date: 2018-12-14
WUYI UNIV
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  • Claims
  • Application Information

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Problems solved by technology

However, when these two methods deal with images with more textures, image information will be lost, and when dealing with Gaussian noise effects and rough surfaces, the effect is not obvious.

Method used

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  • Machine vision-based stainless steel soup ladle defect detection method
  • Machine vision-based stainless steel soup ladle defect detection method
  • Machine vision-based stainless steel soup ladle defect detection method

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Embodiment Construction

[0028] The specific embodiment of the present invention will be further described below in conjunction with accompanying drawing:

[0029] Such as figure 1 As shown, a machine vision-based defect detection method for stainless steel spoons includes the following steps:

[0030] S1), using the camera to collect the image of the surface defect of the stainless steel spoon to be detected,

[0031] Among them, the actual specification of the soup spoon is 20.5cm in length and 4.0cm in width. Since the defects and scratches are very small, a CMOS camera with an area array of 4 million pixels and a resolution of 2048 pixels × 2048 pixels is used. The size is 5.5um×5.5um; the lens adopts OPTART-M2-65 lens, its working distance is 35dm, and the optical magnification is 2; because the surface of the stainless steel spoon is highly reflective and easy to image, the lighting method uses a red tunnel-type light source , while using the Yamaha manipulator as motion control;

[0032] S2)...

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Abstract

The invention provides a machine vision-based stainless steel soup ladle defect detection method. The machine vision-based stainless steel soup ladle defect detection method comprises the following steps: S1), acquiring a to-be-detected stainless steel soup ladle surface defect image; S2), sequentially performing graying, gray scale transformation and image smoothing pretreatment on the acquired surface defect image; S3), performing threshold segmentation on the pretreated image by an automatic threshold segmentation method to obtain a plurality of independent areas; S4), eliminating misjudgedpixel points and tolerable tiny defects through area characteristics and judging whether defects exist in the products or not; and S5), classifying the products with the defects through roundness characteristics and performing pixel area calculation and positioning on the defects in the image. By the method, the defect detection of the stainless steel soup ladle can be realized, the detection accurate rate of the stainless steel soup ladle product surface scratch defects is up to 100 percent, the integrated defect detection accurate rate is up to 96 percent or more, different types of defectsof the soup ladle can be detected pertinently, the detection efficiency is high, and the detection stability is achieved.

Description

technical field [0001] The invention relates to the technical field of spoon defect detection, in particular to a machine vision-based defect detection method for stainless steel spoons. Background technique [0002] Due to the problems of high reflection and easy imaging of stainless steel products, it is difficult for machines to identify and classify the surface details. At present, stainless steel tableware manufacturers mainly rely on manual inspection of stainless steel products, and human eyes cannot distinguish between qualified and No, this will cause the problem of low defect detection accuracy and high false detection rate. [0003] With the rapid development of science and technology, computer vision detection technology has emerged. At present, the main method of visual detection of surface defects is to realize the automatic detection of surface defects of metal parts through genetic algorithm and visual image processing form, such as a kind of workpiece appea...

Claims

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Application Information

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IPC IPC(8): G01N21/88
CPCG01N21/8851G01N2021/8854G01N2021/8861G01N2021/8874G01N2021/8887
Inventor 吉登清李澄非田果沈剑韬
Owner WUYI UNIV
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