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Preparation and forming method of an amorphous reinforced metal matrix composite material

A composite material and metal-based technology, which is applied in the field of preparation and forming of amorphous reinforced metal-based composite materials, can solve the problems of poor wettability and easy oxidation of materials, and achieve the effect of enhancing strength, excellent mechanical properties and improving performance.

Active Publication Date: 2020-07-10
JIANGSU VILORY ADVANCED MATERIALS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the above defects or improvement needs of the prior art, the present invention provides a preparation and forming method of an amorphous reinforced metal matrix composite material. By selecting amorphous alloy powder and metal powder for low-energy ball milling, the amorphous alloy powder is dispersed in the metal There is no reaction in the powder, so as to realize the non-reactive amorphous phase to strengthen the metal powder matrix. After the mixed powder is subjected to laser selective melting and forming, the strength, hardness, wear resistance and corrosion resistance of the obtained product are improved. SLM Forming amorphous reinforced metal matrix composites to solve the problems of poor wettability, cracks, pores and other problems caused by traditional ceramic reinforcement phases and the problem of easy oxidation of materials in the SLM forming process. SLM is used to control the material and realize online forming. Through the control process content, to prepare amorphous reinforced metal matrix composite parts with excellent mechanical properties and complex shapes

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0029] This is to use the present invention to manufacture 316L stainless steel-based composite material conformal cooling channel mold as an example:

[0030] 316L stainless steel has good toughness and high strength, but its hardness is low and its corrosion resistance is poor. Therefore, amorphous alloy powder is used to enhance its mechanical properties and corrosion resistance. Specific steps are as follows:

[0031] (1) Select the gas-atomized 316L powder with a particle size of 10-45 μm and the gas-atomized amorphous powder Ti with a particle size of 10-45 μm 45.8 Ni 5 Cu 40 sn 2 Si 1 Zr 6.2 (atomic ratio) for mixing, the mass fraction of the amorphous reinforcement phase is 3%, the rotating speed is 100r / min, the ball milling is 60min, and the powder is mixed evenly.

[0032] (2) Save the 3D CAD model of the part as an STL file after being processed by the slicing software, and transmit the data information of the file to the SLM device.

[0033] (3) Fix the sub...

example 2

[0039] This is an example of using the present invention to manufacture AlSi10Mg matrix composite turbine disk parts:

[0040] AlSi10Mg alloy has poor mechanical properties such as strength and hardness and is easy to be oxidized. Therefore, amorphous alloy powder is used to reduce the degree of oxidation and enhance mechanical properties. Specific steps are as follows:

[0041] (1) Select gas atomized AlSi10Mg alloy powder with particle size of 0-45 μm and gas atomized amorphous powder Ti with particle size of 0-45 μm 45 Cu 40 Zr 7.5 Fe 2.5 Sn 2 Si 1 Sc 2 (atomic ratio) for mixing, the mass fraction of the amorphous reinforcing phase is 10%, the rotating speed is 120r / min, and the powder is mixed uniformly by ball milling for 40min.

[0042] (2) The three-dimensional CAD model of the part is processed by the slicing software and saved as an STL file, and the data information of the file is transmitted to the SLM device.

[0043] (3) Fix the substrate on the forming ta...

example 3

[0049] This is an example of using the present invention to manufacture a Ti6Al4V matrix composite impeller:

[0050] Ti6Al4V alloy has good toughness, but its hardness is low and its corrosion is poor. Therefore, amorphous alloy powder is used to enhance its mechanical properties and corrosion. Specific steps are as follows:

[0051] (1) Select gas atomized Ti6Al4V powder with particle size of 10-45 μm and gas atomized amorphous powder Fe with particle size of 10-45 μm 43.7 Co 7.3 Cr 14.7 Mo 12.6 C 15.5 B 4.3 Y 1.9 (atomic ratio) for mixing, the mass fraction of the amorphous reinforcing phase is 20%, the rotating speed is 150r / min, and the powder is mixed uniformly by ball milling for 40min.

[0052] (2) The three-dimensional CAD model of the part is processed by the slicing software and saved as an STL file, and the data information of the file is transmitted to the SLM device.

[0053] (3) Fix the substrate on the forming table of the SLM equipment, and preheat the...

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PUM

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Abstract

The invention belongs to the technical field of additive manufacturing 3D printing, and discloses a method for preparing and forming an amorphous reinforced metal matrix composite material. The method includes the following steps: (a) selecting amorphous alloy powder and metal powder as raw materials, mixing the two and performing low-energy ball milling to form a mixed powder, wherein the amorphous alloy is dispersed in the metal powder as a reinforcing phase, and In order to improve the strength, hardness, wear resistance and corrosion resistance of the product to be formed, the low-energy ball mill can avoid plastic deformation of the two while mixing the amorphous alloy powder and the metal powder; (b) according to the three-dimensional structure of the product to be formed , using the obtained mixed powder for laser selective melting to obtain the desired shaped product. The invention solves the problems of poor wettability, cracks, pores and easy oxidation of materials caused by the traditional ceramic reinforcement phase, and obtains an amorphous reinforced metal matrix composite material product with excellent mechanical properties and complex shape.

Description

technical field [0001] The invention belongs to the technical field of additive manufacturing 3D printing, and more specifically relates to a preparation and forming method of an amorphous reinforced metal matrix composite material. Background technique [0002] Metal matrix composites are composite materials that use metal or alloy as the matrix and particles, whiskers or fibers as the reinforcing phase. By properly designing the manufacturing process, metal matrix composites can possess the advantages of both metal and reinforcement. Compared with traditional alloy materials, metal matrix composites have the following performance characteristics: high specific strength, high specific modulus, excellent high temperature performance, wear resistance, and good fatigue performance and fracture toughness. [0003] At present, the commonly used reinforcement for forming metal matrix composites is the ceramic phase. Although it can increase the mechanical properties of the metal...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22F9/04B22F1/00B22F3/105B33Y10/00B33Y70/00
CPCB22F1/0003B22F9/04B33Y10/00B33Y70/00B22F2009/043B22F2998/10B22F10/00B22F12/41B22F10/36B22F10/28Y02P10/25
Inventor 宋波章媛洁史玉升
Owner JIANGSU VILORY ADVANCED MATERIALS TECH CO LTD