Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

A short-process washing-free dyeing method for polyester plush fabric

A dyeing method and plush cloth technology, applied in the field of textile printing and dyeing, can solve the problems of large water consumption, high equipment cost, and increased production costs of manufacturers, and achieve the effects of reducing dyeing wastewater discharge, reducing production costs, and improving production efficiency

Active Publication Date: 2021-07-02
苏州吴坤纺织品有限公司
View PDF6 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing polyester cloth dyeing process requires a large amount of water in the early neutralization treatment, dyeing, post-reduction cleaning and other steps. It takes about 30 tons of water to dye 1 ton of fabric, and the dyeing process needs to consume a lot of water resources, and The wastewater needs to be treated before it can be discharged, which will greatly increase the production cost of the manufacturer. At the same time, the discharge of sewage conflicts with the production goals of green environmental protection.
[0004] In order to solve the above problems, anhydrous dyeing technology has emerged in recent years. At present, there are supercritical carbon dioxide dyeing, ionic liquid as a solvent for disperse dyes, and pad dyeing. Although supercritical carbon dioxide dyeing is environmentally friendly And it can be recycled, but its equipment cost is high and its production output is low, which hinders its promotion and application in the market; patent CN102776790A discloses a kind of using ionic liquid as a solvent to dissolve disperse dyes, without adding leveling agent, dispersant and Solubilizers, etc., use the methods of exhaust dyeing and hot-melt pad dyeing to achieve water-free dyeing, but the cost of ionic liquids is expensive, and new equipment needs to be added for recovery of ionic liquids. Therefore, its promotion and application need further improvement

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Dyeing working solution: 15g / L disperse yellow H3GL, 1.2g / L dispersant MF and stearic acid polyoxyethylene ether S-40 compound dispersant with a mass ratio of 4:1, 1.0g / L JFC, 4g / L Thickener, 12g / L softener.

[0032] The weight of polyester plush cloth is 300g / m 2 .

[0033] (1) Pre-treatment: polyester plush cloth white blank pre-setting;

[0034] (2) padding: immerse the pretreated polyester plush cloth in the dyeing working solution to carry out one dipping and one rolling, and the liquid retention rate is controlled to 70%;

[0035] (3) Baking: The fabric after padding is baked by an oven through a sizing machine. The oven is divided into 12 sections or more, and its temperature is set to 160 ° C for the first and second sections of the oven, and the third and fourth sections. The temperature of the oven in the fifth and sixth sections is 210°C, the oven in the seventh and eighth sections is 220°C, the oven in the ninth section is 190°C, the oven in the tenth sec...

Embodiment 2

[0038] Dyeing working liquid: 12g / L disperse red, 1.6g / L dispersant MF and stearic acid polyoxyethylene ether S-40 compound dispersant with a mass ratio of 4:1, 1.5g / L JFC, 4g / L thickener agent, 12g / L softener.

[0039] The weight of polyester plush cloth is 300g / m 2 .

[0040] (1) Pre-treatment: polyester plush cloth white blank pre-setting;

[0041] (2) padding: immerse the pre-treated polyester plush cloth in the dyeing working solution for one dipping and one padding, and the liquid retention rate is controlled to be 80%;

[0042] (3) Baking the fabric after padding by a sizing machine, the oven is divided into 12 sections or more, and its temperature is set to 160°C for the first and second ovens, and 160°C for the third and fourth ovens. 190℃, the fifth and sixth ovens are 210℃, the seventh and eighth ovens are 220℃, the ninth oven is 190℃, the tenth oven is 150℃, the eleventh oven is 180℃, the tenth The temperature of the second section of the oven is 210°C, and the...

Embodiment 3

[0045] Dyeing working solution: 18g / L Disperse Yellow, 1.2g / L Dispersant MF and Stearic Acid Polyoxyethylene Ether S-40 compound dispersant with a mass ratio of 5:1, 1.0g / L JFC, 4g / L alginic acid Sodium, 12g / L softener.

[0046] The weight of polyester plush cloth is 300g / m 2 .

[0047] (1) Pre-treatment: polyester plush cloth white blank pre-setting;

[0048] (2) padding: immerse the pretreated polyester plush cloth in the dyeing working solution to carry out one dipping and one rolling, and the liquid retention rate is controlled to 70%;

[0049](3) Baking the fabric after padding by a sizing machine, the oven is divided into 12 sections or more, and its temperature is set to 160°C for the first and second ovens, and 160°C for the third and fourth ovens. 190℃, the fifth and sixth ovens are 210℃, the seventh and eighth ovens are 220℃, the ninth oven is 190℃, the tenth oven is 150℃, the eleventh oven is 180℃, the tenth The temperature of the two-section oven is 210°C, and ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle diameteraaaaaaaaaa
color fastnessaaaaaaaaaa
color fastnessaaaaaaaaaa
Login to View More

Abstract

The invention discloses a short-process washing-free dyeing method for polyester plush cloth, which belongs to the field of textile printing and dyeing. The specific dyeing working liquid of the method of the present invention is dyed by dipping and padding. In the baking stage, the process of first heating up, then cooling down, and then heating up is adopted, so that the disperse dye can fully diffuse into the fiber, and the fiber is dyed to complete the curing process. color. The light fastness of the dyed polyester plush cloth prepared by the method of the invention can reach 6 to 7 grades, and the washing fastness can reach 4 to 5 grades, realizing the washing-free dyeing of the polyester plush cloth.

Description

technical field [0001] The invention relates to a short-process washing-free dyeing method for polyester plush cloth, which belongs to the field of textile printing and dyeing. Background technique [0002] Polyester fiber has excellent new performance, high strength, good elasticity, good heat resistance, thermoplasticity and abrasion resistance, so it is widely used in the textile field. Polyester is a hydrophobic fiber, its macromolecules are densely arranged, its glass transition temperature is high, and its molecular structure lacks active groups that can combine with dyes like cellulose or protein fibers, so its dyeing process is relatively difficult, and generally requires Disperse dyes are dyed by high temperature and high pressure method (120°C~130°C) or hot melt (180°C~220°C). into the interior of the fiber. [0003] The existing polyester cloth dyeing process requires a large amount of water in the steps of neutralization treatment, dyeing, and post-reduction cl...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): D06P3/54D06P1/16D06P1/613D06P1/48D06C7/02D06B3/18
CPCD06B3/185D06C7/02D06C2700/09D06P1/16D06P1/48D06P1/6136D06P3/54
Inventor 吴利刚
Owner 苏州吴坤纺织品有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products