A kind of fully synthetic cutting fluid and preparation method thereof

A cutting fluid and fully synthetic technology, applied in the field of metal cutting, can solve the problems of increasing cost and affecting the quality of workpieces, etc., and achieve the effects of enhancing adsorption, saving cost and manpower, and excellent performance

Active Publication Date: 2022-05-27
佳化化学(上海)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] For this reason, the technical problem to be solved by the present invention is that adding an organic silicon defoamer to the existing fully synthetic cutting fluid increases the cost and affects the quality of the workpiece. Fully synthetic cutting fluid with foaming effect and preparation method thereof

Method used

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  • A kind of fully synthetic cutting fluid and preparation method thereof
  • A kind of fully synthetic cutting fluid and preparation method thereof
  • A kind of fully synthetic cutting fluid and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] The present embodiment provides a fully synthetic cutting fluid, the composition of which is shown in the following table:

[0036] Table 2 Example 1 Composition

[0037]

[0038]

[0039] The components in Table 2 were added to the container one by one and stirred at room temperature, the stirring rate was 100 r / min, and the stirring time was 60 min to obtain a fully synthetic cutting fluid.

Embodiment 2

[0041] The present embodiment provides a fully synthetic cutting fluid, the composition of which is shown in the following table:

[0042] Table 3 embodiment 2 composition

[0043] raw material Weight / g Triethanolamine (Optimized 853) 15 tap water 56.5 Boric acid 2 benzotriazole 0.3 High HLB value polyether (optimized PD-740) 12 Low HLB value polyether (optimized PD-720) 6 Octyl Phosphate 0.7 neodecanoic acid 7 Alkynyl ether (Optimized KM-420) 0.5

[0044] The components in Table 3 were added to the container one by one and stirred at room temperature, the stirring rate was 200 r / min, and the stirring time was 45 min to obtain a fully synthetic cutting fluid.

Embodiment 3

[0046] The present embodiment provides a fully synthetic cutting fluid, the composition of which is shown in the following table:

[0047] Table 4 embodiment 3 composition

[0048] raw material Weight / g Triethanolamine (Optimized 853) 20 tap water 52.3 Boric acid 1 benzotriazole 0.2 High HLB value polyether (optimized PD-740) 10 Low HLB value polyether (optimized PD-720) 5 Octyl Phosphate 0.5 neodecanoic acid 10 Alkynyl ether (Optimized KM-420) 1

[0049] All components in Table 3 were added to the container and stirred at room temperature, the stirring rate was 300 r / min, and the stirring time was 30 min to obtain a fully synthetic cutting fluid.

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Abstract

The invention discloses a fully synthetic cutting fluid, which comprises the following ingredients in parts by weight: 15-24 parts of polyether, 10-20 parts of triethanolamine, 1-3 parts of boric acid, 0.2-0.5 parts of benzotriazole, phosphoric acid ester 0.5-1 part, 4-10 parts of monobasic acid, 0.2-1 part of acetylenic alcohol ether, 40-70 parts of water, wherein the polyether is a mixture of two trans-block polyethers. The invention also discloses a preparation method of the above-mentioned fully synthetic cutting fluid, which comprises adding the components into a container one by one or simultaneously and stirring them evenly. The present invention does not need to add organic silicon defoamer, relying on the mixing of various substances in proportion to achieve the effect of low foam and self-defoaming; at the same time, the low surface tension of acetylenic alcohol ether and the orientation to the metal surface are used to enhance the fully synthetic processing fluid Adhesion to the substrate, so as to exert excellent lubricating, cooling and antirust performance. The preparation method of the invention has the advantages of simple process, environmental protection and energy saving, and is suitable for large-scale production and use.

Description

technical field [0001] The invention belongs to the technical field of metal cutting and particularly relates to a fully synthetic cutting fluid and a preparation method thereof. Background technique [0002] Cutting fluid is an industrial fluid used in metal cutting and grinding to cool and lubricate tools and workpieces. In addition to lubricating and cooling functions, it usually also has functions such as cleaning and rust prevention. Cutting fluid can be divided into oil-based cutting fluid and water-based cutting fluid. Compared with water-based cutting fluid, oil-based cutting fluid has better lubricating performance, but the cooling effect is poor. At the same time, oil-based cutting fluid also has disadvantages such as easy mildew and difficult follow-up treatment. Water-based cutting fluids can be divided into emulsions, semi-synthetic fluids and fully synthetic fluids. Since fully synthetic cutting fluid does not contain mechanical oil, it is significantly supe...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C10M173/02C10M145/24C10M129/16C10N40/22C10N30/06C10N30/18C10N30/12
CPCC10M173/02C10M145/24C10M129/16C10M2215/042C10M2201/087C10M2215/223C10M2209/103C10M2223/04C10M2207/126C10M2207/046
Inventor 尹用飞何新耀黎明杰李玉博
Owner 佳化化学(上海)有限公司
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