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Shifting fork abrasion prevention device of electrically-controlled electrodynamic type machine automatic transmission and gear shifting method

An automatic transmission, electronically controlled electric technology, applied in mechanical control devices, transmission control, mechanical equipment, etc., can solve the problems of affecting reliability, fork wear, and insignificant effect, so as to prevent wear and avoid shifting forks. Wear and disengagement prevention effect

Active Publication Date: 2020-04-10
HUBEI UNIV OF AUTOMOTIVE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the shift fork is still and the synchronizer rotates with the gears at high speed after the gear shifting is over, although the gear shifting motor has stopped applying force at the end of the gear shifting, there is a certain self-locking torque in the deceleration device, which causes the actuator to be locked. The pressing force generated by elastic deformation during the shifting process cannot be completely canceled. The contact surface between the sliding block and the coupling sleeve is still in a pressing state and continues to slide, which will easily lead to early wear of the shift fork and affect reliability.
[0004] Currently widely used gearshift transmission scheme (including gearshift motor, gearshift position sensor, ball screw deceleration mechanism, support, shifting head and other components), based on experimental verification, adopts the method of reducing the self-locking torque of the deceleration mechanism, or increasing it to the gear The accuracy of the position, or reducing the gearing torque at the end of the gear shift to prevent the sliding block from being pressed tightly with the coupling sleeve, the effect is not significant

Method used

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  • Shifting fork abrasion prevention device of electrically-controlled electrodynamic type machine automatic transmission and gear shifting method
  • Shifting fork abrasion prevention device of electrically-controlled electrodynamic type machine automatic transmission and gear shifting method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] see Figure 1-2 , an electronically controlled electric mechanical automatic transmission to prevent shifting fork from wear and tear, it includes a support 2, the inside of the support 2 is supported by a bearing seat to install a ball screw reduction mechanism 4, and the ball screw reduction mechanism 4 and the pulling head 3 form a screw transmission cooperation, and the ball screw reduction mechanism 4 is connected with the output shaft of the shift motor 5, and the shift motor 5 is fixedly installed on the outer wall of the support 2; the pulling head The other end of 3 is in contact with the slot at the top of the fork 8, the fork 8 is fixedly mounted on the fork shaft 7, and the two ends of the fork shaft 7 are slidably mounted on the fork shaft frame 11, A gear calibration mechanism is arranged between the fork shaft frame 11 and the fork shaft 7 , and a sliding block 9 is installed at the end of the fork 8 . By adopting the device with the above structure, it ...

Embodiment 2

[0040] The gear shifting method of the anti-wear device of the electronically controlled electric mechanical automatic transmission:

[0041] Step1: Determine the press-in distance a of the elastic pin 1 according to the processing accuracy of the transmission shift mechanism, the reserved clearance of each part, and the deformation amount during shifting, and then adjust the pre-tightening force of the elastic pin 1;

[0042] Step2: Adjust the fork shaft 7, pull head 3 and elastic pin 1 to ensure that in the neutral position, the sum of the distance B from the two ends of the pull head 3 to the elastic pin and the press-in distance a of the elastic pin is equal to the effective shift stroke;

[0043] Step3: During calibration, the toggle head 3 moves to the position where it is in contact with the elastic pin 1 but not compressed, as the "ideal position to stop";

[0044] Step4: During the gear shifting process, the shifting force adaptive method is used to engage gears;

[...

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PUM

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Abstract

The invention discloses a shifting fork abrasion prevention device of an electrically-controlled electrodynamic type machine automatic transmission and a gear shifting method. The shifting fork abrasion prevention device comprises a supporting seat, a ball screw speed reduction mechanism is installed inside the supporting seat through a bearing seat in a supported mode, the ball screw speed reduction mechanism and a shifting head form screw transmission fit, the ball screw speed reduction mechanism is connected with an output shaft of a gear shifting motor, the gear shifting motor is fixedly mounted on the outer side wall of the supporting seat, the other end of the shifting head is in contact fit with an inserting groove in the top end of a shifting fork, the shifting fork is fixedly installed on a shifting fork shaft, the two ends of the shifting fork shaft are installed on a shifting fork shaft frame in a sliding fit mode, a gear calibration mechanism is arranged between the shifting fork shaft frame and the shifting fork shaft, and a sliding shifting block is installed at the tail end of the shifting fork. According to the shifting fork abrasion prevention device of the electrically-controlled electrodynamic type machine automatic transmission and the gear shifting method, elastic limiting devices which are additionally arranged at the two ends of the supporting seat are utilized so that the control strategy can be simplified, and the accuracy and effectiveness of the returning amount after gear engagement can be reliably realized under the condition that the gear shifting success rate is not influenced.

Description

technical field [0001] The invention belongs to the technical field of automobile transmission transmission, and in particular relates to a device and a shifting method for reducing the wear of a shift fork adopted by an electronically controlled mechanical automatic transmission for a pure electric vehicle. Background technique [0002] With the development of automobile technology, automatic transmissions have been widely used in various vehicles. Mechanical automatic transmissions have been rapidly popularized due to their advantages such as simple structure, high transmission efficiency, and good reliability. The electronically controlled electric system that uses the motor to drive the shift actuator eliminates the need for complex energy supply devices and pipeline systems required by the pneumatic and hydraulic control mechanisms, and has the advantages of simple structure, low cost, strong adaptability to the environment, and low energy consumption. More importantly...

Claims

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Application Information

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IPC IPC(8): F16H63/32F16H61/32F16H63/42
CPCF16H61/32F16H63/32F16H63/42F16H2061/326F16H2063/3063F16H2063/3079F16H2063/321
Inventor 刘成武刘珂路罗永革郭瑞松
Owner HUBEI UNIV OF AUTOMOTIVE TECH
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