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An electronically controlled electric mechanical automatic transmission device and shifting method for preventing wear and tear of a shift fork

An automatic transmission, electronically controlled electric technology, applied in the direction of mechanical control device, transmission device control, mechanical equipment, etc., can solve the problems of fork wear, influence reliability, and insignificant effect, so as to avoid the fork wear and prevent The effect of disengagement and wear prevention

Active Publication Date: 2021-06-08
HUBEI UNIV OF AUTOMOTIVE TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the shift fork is still and the synchronizer rotates with the gears at high speed after the gear shifting is over, although the gear shifting motor has stopped applying force at the end of the gear shifting, there is a certain self-locking torque in the deceleration device, which causes the actuator to be locked. The pressing force generated by elastic deformation during the shifting process cannot be completely canceled. The contact surface between the sliding block and the coupling sleeve is still in a pressing state and continues to slide, which will easily lead to early wear of the shift fork and affect reliability.
[0004] Currently widely used gearshift transmission scheme (including gearshift motor, gearshift position sensor, ball screw deceleration mechanism, support, shifting head and other components), based on experimental verification, adopts the method of reducing the self-locking torque of the deceleration mechanism, or increasing it to the gear The accuracy of the position, or reducing the gearing torque at the end of the gear shift to prevent the sliding block from being pressed tightly with the coupling sleeve, the effect is not significant

Method used

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  • An electronically controlled electric mechanical automatic transmission device and shifting method for preventing wear and tear of a shift fork
  • An electronically controlled electric mechanical automatic transmission device and shifting method for preventing wear and tear of a shift fork

Examples

Experimental program
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Embodiment 1

[0032] see Figure 1-2 , an electronically controlled electric mechanical automatic transmission to prevent shifting fork from wear and tear, it includes a support 2, the inside of the support 2 is supported by a bearing seat to install a ball screw reduction mechanism 4, and the ball screw reduction mechanism 4 and the shifting head 3 form a screw transmission cooperation, the ball screw reduction mechanism 4 is connected with the output shaft of the shift motor 5, and the shift motor 5 is fixedly installed on the outer wall of the support 2; the shifting head The other end of 3 is in contact with the top slot of the shift fork 8, the shift fork 8 is fixedly installed on the shift fork shaft 7, and the two ends of the shift fork shaft 7 are slidingly fitted on the shift fork shaft frame 11, A gear calibration mechanism is arranged between the shift fork shaft frame 11 and the shift fork shaft 7 , and a sliding block 9 is installed at the end of the shift fork 8 . By adopting...

Embodiment 2

[0040] The gear shifting method of the anti-wear device of the electronically controlled electric mechanical automatic transmission:

[0041] Step1: Determine the press-in distance a of the elastic pin 1 according to the processing accuracy of the transmission shift mechanism, the reserved clearance of each part, and the deformation amount during shifting, and then adjust the pre-tightening force of the elastic pin 1;

[0042] Step2: Adjust the shift fork shaft 7, the shift head 3 and the elastic pin 1 to ensure that in the neutral position, the sum of the distance B from the two ends of the shift head 3 to the elastic pin and the press-in distance a of the elastic pin is equal to the effective shift stroke;

[0043] Step3: During calibration, the toggle head 3 moves to the position where it is in contact with the elastic pin 1 but not compressed, as the "ideal position to stop";

[0044] Step4: During the gear shifting process, the shifting force adaptive method is used to en...

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PUM

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Abstract

The invention discloses an electronically controlled electric mechanical automatic transmission preventing shifting fork from wearing and a gear shifting method. The screw reduction mechanism and the pulling head form the screw transmission cooperation, the ball screw reduction mechanism is connected with the output shaft of the shift motor, and the shift motor is fixedly installed on the outer side wall of the support; the other part of the pulling head One end is in contact with the top slot of the fork, the fork is fixedly mounted on the fork shaft, the two ends of the fork shaft are slidingly fitted on the fork shaft frame, and the fork shaft frame and the fork shaft frame are A gear calibration mechanism is arranged between the fork shafts, and a sliding block is installed at the end of the fork. And by using the elastic limit devices added at both ends of the support, the control strategy can be simplified, and the accuracy and effectiveness of the retraction amount after gearing can be reliably realized without affecting the success rate of shifting.

Description

technical field [0001] The invention belongs to the technical field of automobile transmission transmission, and in particular relates to a device and a shifting method for reducing the wear of a shift fork adopted by an electronically controlled mechanical automatic transmission for a pure electric vehicle. Background technique [0002] With the development of automobile technology, automatic transmissions have been widely used in various vehicles. Mechanical automatic transmissions have been rapidly popularized due to their advantages such as simple structure, high transmission efficiency, and good reliability. The electronically controlled electric system that uses the motor to drive the shift actuator eliminates the need for complex energy supply devices and pipeline systems required by the pneumatic and hydraulic control mechanisms, and has the advantages of simple structure, low cost, strong adaptability to the environment, and low energy consumption. More importantly...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16H63/32F16H61/32F16H63/42
CPCF16H61/32F16H63/32F16H63/42F16H2061/326F16H2063/3063F16H2063/3079F16H2063/321
Inventor 刘成武刘珂路罗永革郭瑞松
Owner HUBEI UNIV OF AUTOMOTIVE TECH
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