Fabric image defect real-time detection method

A real-time detection and fabric technology, applied in image enhancement, image analysis, image data processing, etc., can solve the problems of not having too much difference, false detection, and image algorithm is difficult to apply to industrial practice, so as to improve the pass rate of the factory Effect

Pending Publication Date: 2020-04-24
陈金选
View PDF6 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method not only requires a large number of defect data samples for training, but also requires that the defect features to be detected should not be too different from the sample features, otherwise the trained features will not be able to adapt to new defects, resulting in missed and false detections.
However, many defects of fabrics are not all caused by predictable reasons, resulting in various shapes and different characteristics. Moreover, if an additional layer of printed patterns is added to the fabric, the existing image algorithms are basically difficult to apply industrial practice

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Fabric image defect real-time detection method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0027] Example: such as figure 1 As shown, the image acquired by an industrial camera is first processed by median filtering (median filtering refers to the operation of taking the mean value of the neighboring pixels of a pixel point to replace the pixel value of the point, and median filtering can remove the noise point of the image), and then Separate the three channels of the filtered fabric image R, G, and B, generate 3 color feature images and calculate the mean value of all pixel values ​​of each image, and subtract the maximum mean value from the minimum mean value to obtain the maximum difference mean value, if the maximum difference If the average value is greater than the preset difference threshold, it is judged as a colored fabric, otherwise it is judged as a non-colored fabric.

[0028] If it is judged as a color fabric, subtract the color feature map corresponding to the minimum mean value from the color feature map corresponding to the maximum mean value to obt...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to a fabric defect automatic detection technology. The invention particularly relates to a fabric image defect real-time detection method. According to the method, an industrialcamera is adopted to acquire the fabric image and judge whether the fabric image has defects or not in real time, and the fabric image acquired by the industrial camera has a large amount of redundantinformation, so that useful information can be extracted from the redundant information, and whether one fabric image has defects or not can be accurately judged. The average calculation time is about 0.15 s, and the industrial real-time requirement is met. The non-contact judgment means does not interfere with fabric production, the ex-factory qualification rate of products is greatly increased,and a factory is assisted to achieve unmanned operation.

Description

technical field [0001] The invention relates to a fabric defect automatic detection technology, in particular to a fabric image defect real-time detection method. Background technique [0002] In the textile production industry, due to the error of the machinery and equipment for weaving textiles, the deviation of raw materials and the unsatisfactory environment, many defects will occur, including many defects such as yarn dragging, knots, broken filaments and poor correction. Because of the irregular shape and inconspicuous features of these defects, it is difficult to use traditional detection circuits for automatic identification. [0003] There are mainly two ways to detect and identify irregular defects. One is to rely on manual detection of irregular defects. However, due to individual differences, fatigue and other reasons, there are often missed detections. In addition, because different inspectors have different experience in fabric inspection and have different s...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): G06T7/00G06T7/11G06T7/90G06N3/08
CPCG06T7/0004G06T7/90G06T7/11G06N3/084G06T2207/30124G06T2207/20081G06T2207/20084G06T2207/20032
Inventor 陈金选蔡启欣
Owner 陈金选
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products