A fully automatic casting and welding process and production line for lead-acid batteries

A lead-acid battery and production line technology, applied in foundries, manufacturing tools, foundry equipment, etc., can solve the problems of short connection time and inability to connect closely with cutting and brush work, so as to achieve short connection time, improve lead immersion effect, and ensure smoothness degree of effect

Active Publication Date: 2021-06-08
长兴玖佳机械股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The purpose of the present invention is to address the deficiencies of the prior art, by arranging the lead-acid battery pack in the upper loading work, the casting and welding molds are synchronously dipped in lead, and then the lead-acid battery pack is transmitted to the processing station for casting and welding work, The loading station can complete the uploading work at the same time; after the demoulding work is completed, the lead-acid battery pack is transmitted to the slotting machine for slotting work, and each job is connected at a different station, and the connection time is short, thus solving the problem. In the process of casting and welding, it is necessary to manually load and discharge materials, which cannot be closely connected with the brush cutting work, and the technical problems of connection production

Method used

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  • A fully automatic casting and welding process and production line for lead-acid batteries
  • A fully automatic casting and welding process and production line for lead-acid batteries
  • A fully automatic casting and welding process and production line for lead-acid batteries

Examples

Experimental program
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Effect test

Embodiment 1

[0064] Such as figure 1 As shown, a full-automatic casting and welding production line for lead-acid batteries includes a gantry 1, a loading hand 2a that is slidably arranged on the gantry 1 along the length direction of the gantry 1, and a There is at least one set of processing lines in the length direction;

[0065] The processing line includes an unloading hand 2b that is slidably arranged on the other side of the gantry 1 relative to the loading hand 2a, a casting and welding machine 3 located below the unloading hand 2b, and a welding machine 3 arranged on the gantry. 1 below the station switching machine 4 and the slotting machine 5 arranged on one side of the casting and welding machine 3, the two ends of the station switching machine 4 are respectively provided with a feeding station 401 and a processing station 402, so The processing station 402 is located above the output end of the casting and welding machine 3, and the casting and welding machine 3 includes a le...

Embodiment 2

[0096] Such as Figure 4 As shown, the components that are the same as or corresponding to those in the first embodiment are marked with the corresponding reference numerals in the first embodiment. For the sake of simplicity, only the differences from the first embodiment will be described below. The difference between this embodiment two and embodiment one is:

[0097] further, such as Figure 4 As shown, the slotting machine 5 includes a frame b51 and a pressing assembly 52;

[0098] The press-down assembly 52 includes a seventh flat-push cylinder 521 installed above the frame b51. The telescopic end of the seventh flat-push cylinder 521 is set vertically downward, and its telescopic end direction is provided with a lead-acid battery pack. 10 matches the set jacking block 522;

[0099] The frame b51 is provided with a guide groove 53 along its length direction, and the frame b51 is provided with a pusher assembly, which includes a third guide rail 541, which is slidably ...

Embodiment 3

[0105] Such as Figure 18 Shown, the production technology of described a kind of lead-acid storage battery full-automatic cast welding production line, comprises:

[0106] Step 1, brush cutting work, the lugs on the lead-acid battery pack 10 are driven by the brush cutting machine to complete the ear cutting work, ear brushing work and ear trimming work in sequence;

[0107] Step 2, feeding, the feeding hand 2a extracts the lead-acid battery pack 10 that has completed the cutting and brushing work and puts it on the receiving plate 46 of the feeding station 401;

[0108] Step 3: After the lead-acid battery pack 10 enters the receiving plate 46 with soldering flux, the sixth horizontal push cylinder 45 drives the receiving plate 46 down to the liquid dipping mechanism 7, and the lugs enter the soldering liquid box 72 to complete the slime work;

[0109] Step 4: Take the lead liquid, and the casting and welding mold 326 enters the lead furnace 331 through the mold transmission...

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Abstract

The invention relates to a fully automatic casting and welding production line for lead-acid batteries, which includes a gantry frame, a loading hand and a processing production line; The two ends are respectively equipped with a feeding station and a processing station. The casting welding machine includes a lead furnace, a casting welding mold and a cooling assembly; the present invention also provides a fully automatic casting welding process for a lead-acid battery, including: Work; Step 2, feeding; Step 3, dipping flux; Step 4, holding lead liquid; Step 5, casting and welding processing; Step 6, entering the groove; Step 7, output; It is necessary to manually load and discharge materials in the process, and it cannot be closely connected with the brush cutting work, which is a technical problem in connection with production.

Description

technical field [0001] The invention relates to the technical field of lead-acid batteries, in particular to a fully automatic casting and welding process and production line for lead-acid batteries. Background technique [0002] Lead-acid batteries are secondary batteries that use lead and acid as active materials. In production and processing, it is necessary to cast and weld the tabs clustered in the lead-acid battery; [0003] In the conventional technology: a. cast welding is to place the lead ingot in a lead furnace with sufficient volume, and electric heating makes the lead ingot melt; the mold is immersed in the lead liquid, and the lead liquid is used as the medium to make the mold obtain heat energy and lead liquid for casting and welding; Lift the mold above the lead liquid level, place the cluster and melt the tabs of the cluster into the lead liquid to complete the welding and assembly of the lead-acid battery cluster. [0004] Patent No. CN2015104077581 discl...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D19/04B22D47/00
CPCB22D19/04B22D47/00
Inventor 付建芳秦永全付立芳姜涛
Owner 长兴玖佳机械股份有限公司
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