Full-automatic cast welding process and production line of lead-acid storage battery

A lead-acid battery and production line technology, applied in foundry equipment, foundry workshops, manufacturing tools, etc., can solve the problems of short connection time, inability to cut and close the brush work, etc., achieve short connection time, improve the effect of lead immersion, and ensure smoothness degree of effect

Active Publication Date: 2020-06-12
长兴玖佳机械股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The purpose of the present invention is to address the deficiencies of the prior art, by arranging the lead-acid battery pack in the upper loading work, the casting and welding molds are synchronously dipped in lead, and then the lead-acid battery pack is transmitted to the processing station for casting and welding work, The loading station can complete the uploading work at the same time; after the demoulding w

Method used

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  • Full-automatic cast welding process and production line of lead-acid storage battery
  • Full-automatic cast welding process and production line of lead-acid storage battery
  • Full-automatic cast welding process and production line of lead-acid storage battery

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0063] Example one

[0064] Such as figure 1 As shown, a fully automatic casting and welding production line for lead-acid batteries includes a gantry 1, a loading handle 2a slidably arranged on the gantry 1 along the length of the gantry 1, and At least one set of processing production lines 101 in the length direction;

[0065] The processing line 101 includes an unloading hand 2b slidably arranged on the other side of the gantry 1 relative to the loading hand 2a, a casting welding machine 3 located below the unloading hand 2b, and a casting welding machine 3 arranged on the gantry. The station switching machine 4 under the frame 1 and the slotting machine 5 arranged on one side of the casting and welding machine 3 are respectively provided with a feeding station 401 and a processing station 402 at both ends of the station switching machine 4, The processing station 402 is located above the output end of the casting welding machine 3. The casting welding machine 3 includes a lea...

Example Embodiment

[0095] Example two

[0096] Such as Figure 4 As shown, the components that are the same as or corresponding to those in the first embodiment use the reference numerals corresponding to those in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The difference between the second embodiment and the first embodiment is:

[0097] Further, such as Figure 4 As shown, the slot machine 5 includes a frame b51 and a pressing assembly 52;

[0098] The pressing assembly 52 includes a seventh horizontal push cylinder 521 installed above the frame b51. The telescopic end of the seventh horizontal push cylinder 521 is arranged vertically downward and the direction of the telescopic end is arranged with the lead-acid battery pack. 10 Match the set up block 522;

[0099] The frame b51 is provided with a guide groove 53 along its length, and a pushing assembly 54 is provided on the frame b51. The pushing assembly 54 includes a third ...

Example Embodiment

[0104] Example three

[0105] Such as Figure 18 As shown, the production process of the fully automatic casting and welding production line for lead-acid batteries includes:

[0106] Step 1, cutting and brushing work, the tabs on the lead-acid battery pack 10 are driven by the cutting and brushing machine to complete the ear cutting work, the ear brushing work and the whole ear work in sequence;

[0107] Step two, loading, the loading hand 2a extracts the lead-acid battery pack 10 that has completed the cutting and brushing work and puts it on the receiving board 46 of the loading station 401;

[0108] Step 3: Dip the soldering fluid. After the lead-acid battery pack 10 enters the receiving plate 46, the sixth horizontal push cylinder 45 drives the receiving plate 46 down to the wetted mechanism 7, and the tab enters the soldering fluid box 72 to complete the slime work;

[0109] Step four, take the lead liquid, the casting and welding mold 326 enters the lead furnace 331 through the ...

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Abstract

The invention relates to a full-automatic cast welding production line of a lead-acid storage battery. The full-automatic cast welding production line comprises a gantry frame, a feeding hand and a processing production line; the processing production line comprises a discharging hand, a cast welding machine, a station switching machine and a groove entering machine, the two ends of the station switching machine are provided with a feeding station and a processing station correspondingly, and the cast welding machine comprises a lead furnace, a cast welding die and a cooling assembly. The invention also provides a full-automatic cast welding process of the lead-acid storage battery. The process comprises the step: step 1, cutting and brushing work; step 2, feeding; step 3, soldering flux adhering; step 4, lead liquid containing; step 5, cast welding processing; step 6, groove entering; and step 7, outputting. The technical problems that feeding and discharging need to be carried out manually in the cast welding process, cannot be tightly connected with the cutting and brushing work, and connection production cannot be realized are solved.

Description

technical field [0001] The invention relates to the technical field of lead-acid batteries, in particular to a fully automatic casting and welding process and production line for lead-acid batteries. Background technique [0002] Lead-acid batteries are secondary batteries that use lead and acid as active materials. In production and processing, it is necessary to cast and weld the tabs clustered in the lead-acid battery; [0003] In the conventional technology: a. cast welding is to place the lead ingot in a lead furnace with sufficient volume, and electric heating makes the lead ingot melt; the mold is immersed in the lead liquid, and the lead liquid is used as the medium to make the mold obtain heat energy and lead liquid for casting and welding; Lift the mold above the lead liquid level, place the cluster and melt the tabs of the cluster into the lead liquid to complete the welding and assembly of the lead-acid battery cluster. [0004] Patent No. CN2015104077581 discl...

Claims

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Application Information

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IPC IPC(8): B22D19/04B22D47/00
CPCB22D19/04B22D47/00
Inventor 付建芳秦永全付立芳姜涛
Owner 长兴玖佳机械股份有限公司
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