Intelligent control system and method for scraper reclaimer

An intelligent control system and intelligent control technology, applied in the direction of transportation, packaging, loading/unloading, etc., can solve the problems affecting the operation efficiency of the scraper reclaimer, consuming a large working time, continuous reclaiming of difficult material flow, etc., to achieve seamless Humanized operation, improved control accuracy and work efficiency, continuous and stable material flow

Active Publication Date: 2020-06-16
BERIS ENG & RES CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] With the development of instrument detection and automatic control technology, the automatic control level of the scraper reclaimer has achieved a certain development, and the partial automatic production of the reclaiming process has been realized. However, during the reclaiming process with a fixed stroke, the reclaimer has idling phenomenon. The material flow is unstable, and there is a phenomenon of material reclaiming interruption. In order to ensure the stability of the production of down

Method used

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  • Intelligent control system and method for scraper reclaimer
  • Intelligent control system and method for scraper reclaimer
  • Intelligent control system and method for scraper reclaimer

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Embodiment 1

[0030] An intelligent control method for a scraper reclaimer, the specific steps comprising: building a three-dimensional model of a stockpile: obtaining the outer contour data of the stockpile through a 3D laser scanner, establishing a three-dimensional model of the stockpile through a triangular reconstruction algorithm, and extracting the three-dimensional model in the three-dimensional model The highest point curve and bottom edge curve of the stockpile, calculate the slope angle of the stockpile, and the volume parameters of the stockpile;

[0031] Intelligent control of flat material process: according to the curve of the highest point and the curve of the bottom edge, set the scraper inclination angle of the scraper reclaimer for flat material, the starting point of flat material and the end point of material flat;

[0032] Intelligent control of the reclaiming process: According to the slope angle of the material pile and the volume of the material pile, the reclaiming ...

Embodiment 2

[0057] The invention installs a 3D laser scanner on the scraper reclaimer, scans the stockpile along with the movement of the scraper reclaimer, obtains the point cloud data of the stockpile, and obtains the point cloud data of the stockpile through light weight, de-drying, triangular reconstruction and other data Processing algorithm, reconstructing the model of point cloud data, and establishing its 3D model, the model is updated and displayed on the monitoring computer in the control room in real time, and the highest point of the stockpile, the bottom edge curve of the stockpile, etc. are extracted from the model through the eigenvalue extraction algorithm Data, the data is sent to the PLC system of the reclaimer to control the automatic operation of the scraper reclaimer. The 3D model based on the stockpile can also realize functions such as automatic inventory and intelligent optimization of reclaiming paths, which improves the operating efficiency of the scraper reclaime...

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Abstract

The invention provides an intelligent control method for a scraper reclaimer. The method specifically includes the steps of establishing a three-dimensional model of a material pile, wherein outer contour data of a material pile is obtained through a 3D laser scanner, the three-dimensional model of the material pile is established through a triangle reconstruction algorithm, the curve of the highest point and the curve of the bottom edge of the material pile in the three-dimensional model are extracted, and the slope angle of the material pile and the volume parameter of the material pile arecalculated; intelligently controlling the material leveling process, wherein the scraper tilt angle, the material leveling start point and the material leveling end point of the scraper reclaimer formaterial leveling are set according to the curve of the highest point and the curve of the bottom edge; and intelligently controlling the reclaiming process, wherein the reclaiming flow, the reclaimerpitch angle, the start point and the end point of the scraper reclaimer for reclaiming are set according to the slope angle of the material pile and the volume of the material pile. The intelligent and automatic control over the material leveling and material reclaiming process of the scraper reclaimer is realized, the technical problem that the scraper reclaimer cannot automatically perform material leveling is solved, the average time of one time of material leveling is greatly shortened, the material flow in the reclaiming process is continuous and stable, and the reclaiming efficiency iseffectively improved.

Description

technical field [0001] The invention relates to an intelligent control system and method for a scraper reclaimer, and the specific design relates to an intelligent control system and method for a scraper reclaimer based on a pile model. Background technique [0002] In recent years, with the rapid development of intelligent technology, the application of intelligent control in industrial production has become more and more extensive, and good control effects and economic benefits have been achieved. 3D scanning modeling imaging technology is an important branch of intelligent technology. The point cloud data of the object is obtained through the laser scanner, and the 3D image model of the object is obtained through the data processing algorithm. [0003] In the C-type raw material yard of the iron and steel plant, the scraper reclaimer is the main reclaiming equipment. The research on the automatic intelligent control method of the reclaimer is of great significance for imp...

Claims

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Application Information

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IPC IPC(8): B65G65/00B65G65/06
CPCB65G65/005B65G65/06
Inventor 庄冰
Owner BERIS ENG & RES CORP
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