Photo-curing 3D printer and 3D printing method

A 3D printer and 3D printing technology, applied in the field of 3D printing, can solve the problems of printing tomographic printing failure, elevated curing surface, difficult center material, etc., to improve the success rate of printing, avoid reciprocating motion, and avoid the effect of size change

Active Publication Date: 2020-06-19
安徽光理智能科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method is not suitable for printing models with continuous large-area slices, and printing failures often occur
The reason for the printing failure is that the material in the center of the large-area slice is difficult to flow into and solidify. When the printing platform is lifted, the light-transmitting film below will be pulled by the draft force and cause deformation, causing the curing surface to rise.
When the deformation of the light-transmitting film is too large, the film will spring back instantly. At this time, the plane of the light-transmitting film suddenly separates from the cured surface. The newly cured material is on the film and cannot be glued to the printed body, causing printing faults and printing failures.

Method used

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  • Photo-curing 3D printer and 3D printing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Such as Figure 1 to Figure 5 As shown, the light-curing 3D printer includes a container 1 filled with photosensitive resin. The bottom of the container 1 is a light-transmitting film 2. The bottom of the container 1 is provided with an optical machine 3. A printing platform 4 is provided above the container 1. The printing platform 4 passes through the platform bracket 5. A lifting mechanism 6 is connected, and the lifting mechanism 6 is electrically connected with a printing control module for controlling the lifting speed. The platform support 5 is provided with a pressure sensor 7 for detecting the pressure of the printing platform 4, and the lifting mechanism 6 is connected with a sensor for detecting the displacement of the lifting mechanism. The displacement detection part is a code disc 8, and the pressure sensor 7 and the displacement detection part are electrically connected to the printing control module.

[0040] The lifting mechanism includes a line rail 60...

Embodiment 2

[0042] Such as Figures 1 to 5 As shown, based on the 3D printer in Embodiment 1, the 3D printing method comprises the following steps:

[0043] Force measurement step: set the expected force S of the light-transmitting film, the expected force S is the maximum draft force that the light-transmitting film 2 can withstand without falling off and rebounding from the solidified surface, and calculate the actual draft of the light-transmitting film in real time The force F enters the speed adjustment step; the force measurement step includes the following sub-steps:

[0044] 1-1: Calculate the gravity G of the printing platform 4;

[0045] 1-2: The pressure sensor 7 reads the current pressure N, and the actual draft force F of the transparent film 2 is the difference between the current pressure N and the gravity G of the printing platform 4 . During the printing process, when the printing platform 4 rises and draws the mold, the pressure detected by the pressure sensor 7 is the...

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Abstract

The invention relates to the technical field of 3D printing, in particular to a photo-curing 3D printer and a 3D printing method. The photo-curing 3D printer comprises a container filled with photosensitive resin, a transparent film is arranged at the bottom of the container, an optical machine is arranged at the bottom of the container, a printing platform is arranged above the container and connected with a lifting mechanism through a platform support, the lifting mechanism is connected with a printing control module used for controlling the lifting speed, the platform support is provided with a pressure sensor for detecting the pressure of the printing platform, the lifting mechanism is connected with a displacement detection piece for detecting the movement displacement of the liftingmechanism, and the pressure sensor and the displacement detection piece are both connected with the printing control module. The photo-curing 3D printer and the 3D printing method can not only avoid the reciprocating motion of the printing platform, but also can control the deformation degree of the transparent film and improve the printing success rate.

Description

technical field [0001] The invention relates to the technical field of 3D printing, in particular to a photocuring 3D printer and a 3D printing method. Background technique [0002] 3D printing is a molding process that produces a three-dimensional model layer by layer. A common light-curing 3D printing technology on the market is called DLP. Each time the light machine irradiates the underlying resin for a period of time, after the resin is cured, the light machine is turned off, the printing platform is lifted, and then lowered to a slightly higher position than before. Turn on the irradiation for the next layer to cure. The reason why the platform needs to move up and down is to fill the liquid viscous material to the solidification surface. This action is time-consuming, which leads to the slow printing speed of traditional DLP. [0003] In the existing high-speed DLP printers, although the reciprocating motion is eliminated, the platform has been rising slowly and at ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C64/129B29C64/393B29C64/20B33Y10/00B33Y30/00B33Y50/02
CPCB29C64/129B29C64/393B29C64/20B33Y10/00B33Y30/00B33Y50/02
Inventor 季节张程志孔凡震孙静波郝俊宇
Owner 安徽光理智能科技有限公司
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