[0034] The present invention will be further described below in conjunction with the drawings.
[0035] Such as image 3 with Figure 4 As shown, this embodiment provides an assembly device for assembling a magnetic stripe 1200 and a magnetic stripe holder 1100. The assembling device includes a base 2000 for carrying and fixing the magnetic stripe holder 1100 and a plurality of magnetic stripe 1200. The pre-assembled part 1000; the mounting part 3000, fixed above the base 2000, is used to press the multiple magnetic strips 1200 from the pre-assembled position to the working position, including the oblique pressure assembly and the drive used to press the multiple magnetic strips 1200 The power component that moves the diagonal pressure component up and down.
[0036] In the prior art, the magnetic strip 1200 and the magnetic strip holder 1100 need to be assembled manually. When assembling, manpower is required to press the magnetic strip 1200 at the pre-installation position to the work position. In addition, because the magnetic stripe 1200 and the magnetic stripe holder 1100 are fixed by interference fit, the staff have to use a large force to push the magnetic stripe 1200 into the working position, resulting in a large amount of work, high labor intensity, and energy consumption. Long time and high labor cost.
[0037] In this embodiment, the mounting part 3000 of the assembly device can automatically press and deliver the magnetic strip 1200 at the pre-installation position to the work position. The installation part 3000 includes a diagonal component and a power component. The power component provides power for the up and down movement of the oblique pressure component. The oblique pressing component directly contacts the magnetic strip 1200 and applies a force to the first end 1210 of the magnetic strip, thereby pressing the magnetic strip 1200 from the pre-installation position to the installation position.
[0038] The process of compressing and feeding the magnetic stripe 1200 in this embodiment is implemented by the assembly device, thereby realizing the automatic assembly of the magnetic stripe 1200 and the magnetic stripe holder 1100, which greatly reduces the assembly workload, which is beneficial to reduce labor intensity, time consumption and labor cost. Thereby improving production efficiency and reducing production costs.
[0039] The pre-installed part 1000 includes a plurality of magnetic strips 1200 and a magnetic strip holder 1100, and each magnetic strip 1200 is in a pre-installed position, such as figure 1 As shown, the second end 1220 of the magnetic strip is located at the first end 1121 of the magnetic strip, and the first end 1210 of the magnetic strip is suspended. Each magnetic stripe 1200 has the same shape and size. The included angle between each magnetic stripe position 1120 and the bracket body 1110 is equal, and the plurality of magnetic stripe positions 1120 are evenly distributed relative to the circumference of the bracket body 1110.
[0040] The assembling device includes a base 2000. During the assembling process, the pre-assembled part 1000 needs to remain stationary, that is, the pre-assembled part 1000 cannot translate or rotate, so that the magnetic strip 1200 can be smoothly pressed to the working position. Therefore, the pre-assembly 1000 needs to be fixed on the base 2000. The mounting part 3000 is fixed above the base 2000 by the supporting body 4000. Such as image 3 with Figure 4 As shown, the support 4000 is also fixed on the base 2000. The position of the supporting body 4000 needs to be such that the oblique pressing component of the mounting part 3000 is located directly above the pre-assembled part 1000.
[0041] Such as figure 1 with figure 2 As shown, the magnetic strip holder 1100 is a centrally symmetric structure, which includes a holder body 1110 and a plurality of magnetic strip positions 1120. The magnetic stripe positions 1120 are symmetrically distributed relative to the bracket body 1110. During the assembly process, the center line of the mounting part 3000 needs to be on the same straight line as the center line of the magnetic strip holder 1100, so as to prevent the mounting part 3000 from shifting, causing the mounting part 3000 to be unable to smoothly contact and press the magnetic strip 1200.
[0042] In this embodiment, the assembly device is used to automatically press and send the magnetic strip 1200 from the pre-installed position to the working position, so that the assembly workload is greatly reduced, which is beneficial to reduce labor intensity, time consumption and labor costs, thereby improving production efficiency and reducing Cost of production.
[0043] Optionally, the power assembly of this embodiment includes a power source and a transmission component. The transmission component includes a connecting piece 3100, which is connected to the output shaft of the power source and the oblique pressure component.
[0044] Alternatively, the power source may be a cylinder.
[0045] Driven by the power source, the transmission component drives the diagonal pressing assembly to move up and down in the vertical direction, thereby pressing the magnetic strip 1200 from the pre-installed position to the working position, or driving the diagonal pressing assembly to reset after the pressing is completed.
[0046] The transmission component includes a connecting piece 3100, which is connected to the output shaft of the power source and the oblique component. The output shaft of the power source directly drives the connecting piece 3100 to move up and down in the vertical direction, so that the oblique component is driven by the connecting piece 3100. Move up and down in the vertical direction.
[0047] The transmission component of this embodiment transmits the driving force provided by the power source to the oblique pressure assembly, thereby driving the oblique pressure assembly to move up and down in the vertical direction, which is beneficial for the oblique pressure assembly to press the magnetic strip 1200 from the pre-installed position to work. Bit and reset after the pressure feed is completed.
[0048] Such as Image 6 As shown, optionally, a through hole is opened in the middle of the connecting piece 3100 of this embodiment for fixing it on the output shaft.
[0049] The output shaft of the power source passes through the through hole located in the middle of the connecting piece 3100, and the connecting piece 3100 is fixed on the output shaft of the power source, so that the extension and contraction of the output shaft in the vertical direction can drive the connecting piece 3100 vertically downward ,Move up.
[0050] Such as Figure 7 As shown, optionally, the diagonal pressing component of this embodiment includes a diagonal pressing piece 3200 in contact with the magnetic strip 1200, and the connecting piece 3100 includes a circular connecting piece body 3110 and a connecting unit 3120 for connecting the inclined pressing piece 3200 The connecting unit 3120 includes two connecting elements 3121, which extend outwardly from the outer wall of the connecting sheet main body 3110 along the radial direction of the connecting sheet main body 3110 for connecting the diagonal pressing sheet 3200 therein.
[0051] The oblique pressing piece 3200 directly contacts the magnetic strip 1200 and applies a force to the first end 1210 of the magnetic strip, thereby pressing the magnetic strip 1200 from the pre-installation position to the installation position. The connecting unit 3120 of the connecting piece 3100 is used to connect the oblique pressing piece 3200, that is, connecting the oblique pressing piece 3200 to the connecting piece 3100. Therefore, when the connecting piece 3100 moves up and down, the diagonal pressing piece 3200 will move up and down.
[0052] The connecting piece 3100 of this embodiment includes a connecting piece main body 3110 and a connecting unit 3120. The connecting unit 3120 realizes the connection between the diagonal pressing piece 3200 and the connecting piece 3100, which is beneficial for the connecting piece 3100 to drive the diagonal pressing piece 3200 to move up and down, so that The oblique pressing piece 3200 can press the magnetic strip 1200 from the pre-installation position to the installation position.
[0053] Optionally, the connecting piece body 3110 may also be a regular polygon.
[0054] Optionally, the diagonal pressing piece 3200, the connecting unit 3120, and the magnetic strip 1200 of this embodiment correspond one-to-one; the multiple connecting units 3120 are evenly distributed along the circumferential direction of the connecting piece main body 3110.
[0055] The diagonal pressing piece 3200, the connecting unit 3120 and the magnetic strip 1200 correspond one-to-one, that is, the number of the diagonal pressing piece 3200 in the diagonal pressing assembly is equal to the number of the magnetic strip 1200 in the pre-assembly 1000, and the positions are corresponding, so that under the driving of the power assembly The multiple oblique pressing pieces 3200 can move up and down at the same time, so that all the magnetic strips 1200 in the pre-assembled part 1000 can be pressed together from the pre-installation position to the installation position.
[0056] In the prior art, the magnetic strip 1200 and the magnetic strip holder 1100 need to be assembled manually. When assembling, manpower is required to push the magnetic strips 1200 located at the pre-installation position to the work position one by one. However, the oblique pressing assembly in this embodiment can press and send all the magnetic strips 1200 in the pre-assembly 1000 from the pre-installation position to the installation position by using multiple oblique pressing pieces 3200, which is beneficial to reduce assembly time and improve assembly efficiency. .
[0057] The multiple connecting units 3120 are evenly distributed along the circumferential direction of the connecting piece body 3110, and the multiple magnetic stripe positions 1120 are also evenly distributed relative to the circumferential direction of the bracket body 1110, which is beneficial to ensure that each diagonal pressing piece 3200 can be connected to the corresponding magnetic stripe 1200. Contact without dislocation.
[0058] Optionally, the numbers of the diagonal pressing piece 3200, the connecting unit 3120, and the magnetic strip 1200 are all six.
[0059] In this embodiment, the diagonal pressing piece 3200, the connecting unit 3120, and the magnetic strip 1200 are arranged in a one-to-one correspondence, so that all the magnetic strips 1200 in the pre-assembly 1000 can be pressed and sent from the pre-installation position to the installation position together, which is beneficial to reduce assembly time. And improve assembly efficiency.
[0060] Optionally, the assembling device can also be equipped with only one oblique pressing piece 3200. After pressing and sending a magnetic strip 1200 from the pre-installed position to the working position and the oblique pressing piece 3200 is reset, it can be rotated and inclined relative to the center line of the mounting part 3000. Pressing the piece 3200 until the oblique pressing piece 3200 corresponds to the position of another magnetic strip 1200 to be assembled, press-feeding and assembly are performed again, and this process is repeated until all the magnetic strips 1200 are pressed to the installation position.
[0061] Optionally, the diagonal pressing piece 3200 of this embodiment is hinged to the connecting piece 3100; Figure 5 As shown, the mounting portion 3000 further includes an elastic member, and a connecting post 3210 is formed on the diagonal pressing piece 3200; both ends of the elastic member are respectively fixed on the connecting columns 3210 of two adjacent diagonal pressing pieces 3200, and the diagonal pressing piece 3200 During the process of pressing against the magnetic strip 1200, the elastic member is in a stretched state.
[0062] Optionally, the oblique pressing component may further include a fixing member, the connecting element 3121 is provided with a first through hole, the oblique pressing piece 3200 is provided with a second through hole, and the fixing member may pass through the first through hole and the second through hole. As a hinge axis, the diagonal pressing piece 3200 is hinged to the connecting element 3121, so that the diagonal pressing piece 3200 can rotate relative to the connecting element 3121.
[0063] Such as Figure 7 As shown, in order to expand the range of the angle of rotation of the oblique pressing piece 3200 relative to the connecting element 3121, an escape surface 3230 is also formed on the oblique pressing piece 3200 for avoiding the connecting piece main body 3110 when the oblique pressing piece 3200 rotates.
[0064] In the process of pressing the magnetic strip 1200 from the pre-installed position to the working position, in order to prevent the diagonal pressing piece 3200 from shifting under the force of the magnetic strip 1200, the elastic member is in a stretched state, so that the diagonal pressing piece 3200 is connected to the The included angle between the plates 3100 cannot be increased freely, so as to limit the position of the oblique pressing piece 3200, which is beneficial for the oblique pressing piece 3200 to smoothly press the magnetic strip 1200 from the pre-installed position to the working position.
[0065] After the assembly is completed, the oblique pressure piece 3200 and the magnetic strip 1200 are separated from each other, and the spring resets under the action of elastic force to drive the oblique pressure piece 3200 to reset, so as to prepare for the next use of the assembly device.
[0066] By using a spring in this embodiment, it is beneficial to prevent the diagonal pressing piece 3200 from deviating under the force of the magnetic strip 1200, so that it is beneficial for the diagonal pressing piece 3200 to smoothly press the magnetic strip 1200 from the pre-installed position to the working position. After the assembly is complete, the spring can assist the oblique pressure piece 3200 to reset.
[0067] Such as Figure 7 As shown, optionally, the diagonal pressing piece 3200 of this embodiment is further formed with a clamping surface 3220 for contacting the magnetic strip 1200 and pressing the magnetic strip 1200 down.
[0068] During the pressing and feeding process, the clamping surface 3220 needs to be attached to the magnetic strip 1200 in order to apply force more effectively and avoid stress concentration, so that the assembly device can press the magnetic strip 1200 into the working position with a smaller force, which is beneficial to It saves energy consumption and also avoids damage to the magnetic strip 1200 and the diagonal pressing piece 3200 caused by stress concentration.
[0069] Such as Figure 7 As shown, optionally, the clamping surface 3220 of this embodiment includes a first side wall 3221 and a second side wall 3222 that are perpendicular to each other.
[0070] The shape of the magnetic strip 1200 is a rectangular parallelepiped. The first side wall 3221 and the second side wall 3222 that are perpendicular to each other can be attached to the two adjacent sides of the magnetic strip 1200, so as to realize the clamping surface 3220 and the magnetic strip 1200. fit.
[0071] Such as figure 1 with figure 2 As shown, optionally, a limited through hole 1111 is provided in the middle of the magnetic stripe holder 1100 of this embodiment, such as Figure 4 As shown, the base 2000 is formed with a positioning post 2100 adapted to the limit through hole 1111, and the positioning post 2100 passes through the limit through hole 1111 to prevent the magnetic strip holder 1100 from rotating relative to the positioning post 2100.
[0072] During the assembly process, the pre-assembled part 1000 needs to remain stationary, that is, the pre-assembled part 1000 cannot be translated or rotated, so that the magnetic strip 1200 can be smoothly pressed to the working position. Therefore, the pre-assembly 1000 needs to be fixed on the base 2000. One of the main functions of the positioning column 2100 is to fix the pre-assembled part 1000 on the base 2000, so as to avoid the translation or rotation of the pre-assembled part 1000 relative to the base 2000.
[0073] Another main function of the positioning column 2100 is to realize that the position of the oblique pressing piece 3200 corresponds to the position of the magnetic strip 1200 up and down. The position of the installation part 3000 is fixed, and the installation position of the pre-assembled part 1000 on the base 2000 also needs to be fixed. Therefore, the design of the cross-sectional shape of the positioning column 2100 needs to ensure that the position of the diagonal plate 3200 corresponds to the position of the magnetic strip 1200.
[0074] The positioning post 2100 of this embodiment can avoid the translation or rotation of the pre-assembly 1000 relative to the base 2000, and can also ensure that the position of the diagonal pressing piece 3200 corresponds to the position of the magnetic strip 1200.
[0075] This embodiment also provides an assembling method for assembling the magnetic stripe 1200 and the magnetic stripe holder 1100, and the assembling method utilizes the aforementioned assembling device for assembly. The assembly method includes the following steps: fixing the pre-assembled part 1000 on the base 2000; the power assembly drives the oblique pressing assembly to move down until the magnetic strip 1200 is pressed from the pre-assembled position to the working position; the power assembly drives the oblique pressing assembly to move up, To reset the oblique component.
[0076] The assembly method realizes that the magnetic strip 1200 is automatically pressed from the pre-installed position to the working position, which greatly reduces the assembly workload, which is beneficial to reduce labor intensity, time consumption and labor costs, thereby improving production efficiency and reducing production costs.
[0077] Optionally, the oblique pressing piece 3200 of the present embodiment is hinged to the connecting piece 3100; during the downward movement of the oblique pressing assembly, the obtuse angle between the oblique pressing piece 3200 and the connecting piece 3100 increases, and the elastic member stretches under the action of the pulling force. Long; during the upward movement of the oblique pressure component, under the action of the elastic force of the elastic member, the oblique pressure piece 3200 is reset.
[0078] By using a spring in this embodiment, it is beneficial to prevent the diagonal pressing piece 3200 from deviating under the force of the magnetic strip 1200, thereby helping the diagonal pressing piece 3200 to smoothly press the magnetic strip 1200 from the pre-installed position to the working position; and After the assembly is completed, the spring can assist the oblique pressure piece 3200 to reset, so as to prepare for the next use of the assembly device.
[0079] Optionally, the diagonal pressing piece 3200 of this embodiment corresponds to the magnetic strip 1200 in a one-to-one correspondence. During the upward and downward movement of the diagonal pressing assembly, the displacements of the multiple diagonal pressing pieces 3200 are the same and synchronously correspond to the multiple ones. A magnetic stripe 1200 is pressed from the pre-installed position to the working position.
[0080] In this embodiment, the diagonal pressing piece 3200, the connecting unit 3120, and the magnetic strip 1200 are arranged in a one-to-one correspondence, so that all the magnetic strips 1200 in the pre-assembly 1000 can be pressed and sent from the pre-installation position to the installation position together, which is beneficial to reduce assembly time. And improve assembly efficiency.
[0081] In the description of the present invention, it should be understood that the terms "upper", "lower", "bottom", "top", "front", "rear", "inner", "outer", "left", " The orientation or positional relationship indicated by "right" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation to The specific azimuth structure and operation cannot be understood as a limitation of the present invention.
[0082] Although the present invention is described herein with reference to specific embodiments, it should be understood that these embodiments are merely examples of the principles and applications of the present invention. It should therefore be understood that many modifications can be made to the exemplary embodiments, and other arrangements can be devised as long as they do not deviate from the spirit and scope of the invention as defined by the appended claims. It should be understood that different dependent claims and features described herein can be combined in ways different from those described in the original claims. It is also understood that the features described in combination with a single embodiment can be used in other described embodiments.
