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Stability control system for molten pool state in additive repairing process

A technology of stability control and molten pool, applied in auxiliary controllers with auxiliary heating devices, temperature control using electric methods, etc., to achieve integrated and high-precision control and improve compatibility.

Inactive Publication Date: 2020-07-24
JIANGSU UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0009] However, there is no special design for the stability control of the temperature of the molten pool

Method used

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  • Stability control system for molten pool state in additive repairing process

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Embodiment Construction

[0022] The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.

[0023] In the specific implementation, the existing visual camera technology is selected, and the CCD camera is installed directly under the welding back according to the existing technology to capture the image of the welding pool and input it to the analysis and display device. The molten pool temperature field detection system includes a CCD camera, a data acquisition card and an analysis display device, and the CCD camera is installed directly under the welding back to capture images of the welding molten pool. The CCD camera samples the image and inputs the information to the analysis display device, which can filter the image of the thermal radiation field to o...

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Abstract

The invention relates to a molten pool temperature control technology, and particularly relates to a stability control system for a molten pool state in additive repairing process. The stability control system comprises a molten pool, a CCD camera, a data acquisition card and an analysis display device, wherein the CCD camera is arranged above the molten pool and is in communication connection with the data acquisition card; the data acquisition card is in communication connection with the analysis display device; the stability control system further comprises a PLC, an electromagnetic induction heating device and a water cooling device; the data acquisition card is in data connection with the PLC; the electromagnetic induction heating device and the water cooling device are arranged on the molten pool; and the PLC is further in communication connection with the electromagnetic induction heating device and the water cooling device. The closed-loop control function is achieved, the actions of preheating, temperature rising, heat preservation and cooling can be conducted on the molten pool temperature, and the dynamic adjusting process is achieved. The CCD camera is used for acquiring the molten pool temperature, the system installing compatibility can be improved, and integrated and high-precision control can be achieved.

Description

technical field [0001] The invention relates to a melting pool temperature control technology, in particular to a stability control system of the melting pool state in the process of additive repair. Background technique [0002] Since the additive repair is to slice the repair model layer by layer, and then accumulate the material layer by layer. During this process, the weld bead forming quality of the previous layer will directly affect the weld bead forming quality of the next layer, and the molten pool temperature will directly affect the welding quality, too high or too low will not work. If the temperature of the molten pool is too high, the molten iron will flow down and burn through the base material, making it difficult to control the formation of the weld bead. If the temperature is too low, the molten pool is small, the fluidity of molten iron is poor, and defects such as incomplete penetration, infusion, and slag inclusion are prone to occur. When the temperat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05D23/30
CPCG05D23/30
Inventor 李小平印伟郭立祥陈阳
Owner JIANGSU UNIV OF TECH
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