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Electromagnetic vibration forming device for ballastless track slab

A technology of electromagnetic excitation and molding device, applied in ceramic molding machines, manufacturing tools, etc., can solve problems such as low efficiency and limited molding quality, and achieve simple operation process, high synchronous control accuracy and control efficiency, and simple composition and structure. Effect

Active Publication Date: 2021-05-04
晋中铭昕科技有限公司
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AI Technical Summary

Problems solved by technology

[0005] In order to effectively solve the problems of low efficiency and limited molding quality in the vibration forming process of ballastless track slabs using vibrating motors in the traditional situation, the present invention proposes an electromagnetic excitation forming device for ballastless track slabs, which can correct ballastless track slabs in real time During the slab vibration forming process, multiple exciters output vibration acceleration amplitude and phase deviation to achieve equal amplitude and same phase vibration acceleration excitation for each part of the concrete, obtain a more uniform and dense ballastless track slab product, and effectively improve the vibration Molding efficiency, reduce power consumption

Method used

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  • Electromagnetic vibration forming device for ballastless track slab
  • Electromagnetic vibration forming device for ballastless track slab
  • Electromagnetic vibration forming device for ballastless track slab

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Embodiment Construction

[0034] The present invention is described in detail below in conjunction with accompanying drawing:

[0035] Ballastless track slab electromagnetic excitation forming device, including track slab mold and multiple vibration devices connected to it, the vibration device includes electromagnetic exciter 2 with better vibration acceleration amplitude and phase control performance, which is used to replace the traditional one The vibration motor used; the selected part on the track plate mold is connected to the vibration device to ensure that the uniform excitation force is applied to the mold.

[0036] Such as Figure 1-3 , the electromagnetic exciter 2 includes: an exciter 201, an exciter 202, an elastic snap ring 205, and a wedge ring 204, wherein the exciter 202 protrudes from the exciter 201, and the output in the exciter 201 The electromagnetic excitation force reaches the excitation end 202, the appearance of the excitation end 202 is a cylinder, the outer periphery of th...

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Abstract

The invention relates to an electromagnetic excitation forming device for ballastless track slabs used in high-speed railways. The invention sets a plurality of electromagnetic exciters with better vibration acceleration amplitude and phase control performance to replace the vibration motor used in the traditional situation, and is equipped with a program-controlled signal source, a power amplifier, an acceleration sensor, a signal collector, and a control module. The synchronous control of acceleration amplitude and phase of ballastless track plate vibration forming is realized. The electromagnetic vibrator is provided with an exciting body and an exciting terminal capable of outputting electromagnetic exciting force, the exciting terminal is provided with a locking piece reliably connected with the mould, and multiple electromagnetic vibrators are connected to the mould. The electromagnetic excitation forming device for ballastless track slab has simple structure and simple operation process, and has high synchronous control accuracy and control efficiency for the amplitude and phase of the vibration signal output by the vibration exciter.

Description

technical field [0001] The invention relates to an electromagnetic excitation forming device for ballastless track slabs used in high-speed railways, which can realize synchronous control of acceleration amplitude and phase of vibration forming of ballastless track slabs. Background technique [0002] With the rapid development and technological progress of my country's high-speed rail, urban rail and other fields, the demand for concrete prefabricated components such as ballastless track slabs as the foundation of railway tracks is increasing, and the quality requirements are also getting higher and higher. This type of ballastless track slab needs to be subjected to vibration process during the concrete pouring forming process, so that the concrete in the forming mold can obtain a certain vibration acceleration. When the vibration acceleration makes the stress on the contact interface between concrete particles exceed the cohesive force, relative displacement will occur be...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28B1/087
CPCB28B1/087
Inventor 张旭飞胡天恩权龙李凯王朝林徐忠勇
Owner 晋中铭昕科技有限公司