A method and device for cascading and grouping soft pack batteries

A technology for cell packs and soft packs, applied in battery pack components, circuits, electrical components, etc., can solve the problems of long welding time, cumbersome operation, and needs to be improved, so as to shorten the welding time, improve production efficiency, and improve the welding process. simple effect

Active Publication Date: 2022-05-20
DONGFENG MOTOR CORP HUBEI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 2. After the tabs and busbars are welded, the soft-packed batteries are arranged on one side of the busbar surface, and the soft-packed batteries can no longer be arranged on the other side of the busbar, which greatly limits the layout of the soft-packed batteries integrated into the module. Flexibility restricts the large-scale integration of modules;
[0006] 3. When welding the tabs, it is necessary to weld the tabs of a group of soft-packed cells multiple times and in multiple places, so that the tabs of each soft-packed cell are welded to the bus bar. The welding time is long and the operation Complicated, thus reducing the production efficiency of power batteries
[0007] In summary, the existing new energy vehicle battery pack method still needs to be improved

Method used

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  • A method and device for cascading and grouping soft pack batteries
  • A method and device for cascading and grouping soft pack batteries
  • A method and device for cascading and grouping soft pack batteries

Examples

Experimental program
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Embodiment 1

[0078] see figure 1 , a method for cascading and grouping soft-packed cells, comprising the following steps:

[0079] S1. Stack more than two soft-packed cells in the thickness direction to form a soft-packed cell assembly; set a soft-packed cell series fixing device at the end of the soft-packed cell assembly, and the soft-packed cell series fixing device Tab isolation cavities are opened on two opposite sides along the length direction of the soft-packed cells, and a welding channel is arranged inside the series-fixing device of the soft-packed cells, and the two welding ports of the welding channel are respectively located in the series of the soft-packed cells. On two opposite sides of the fixing device along the thickness direction of the soft-covered electric core, the welding channel is communicated with the tab isolation cavity.

[0080]Specifically, since the method of cascading and grouping soft-packed cells in the present invention is to centrally connect the tabs ...

Embodiment 2

[0088] Based on the same inventive concept, this embodiment provides an apparatus for implementing the method for cascading and grouping soft-packed cells in the above-mentioned Embodiment 1. The apparatus includes a series-fixing device for soft-packed cells, the structure of which is as follows: figure 2 and image 3 As shown in the figure, in this embodiment, the series fixing device for soft-packed cells adopts a split structure, including a pole ear opposite fixing block 20 and two pole ear limit plates 10, and the two pole ear limit plates 10 are respectively arranged on The tabs are opposite to both sides of the fixing block 20 , and the tab limiting plate 10 is detachably connected to the opposite fixing block 20 .

[0089] Specifically, the structure of the pole ear limiting plate 10 is as follows Image 6 and Figure 7 As shown, the main body includes a base 11, and the base 11 is provided with two or more parallel tab through holes 12 and tab guide surfaces 13 wi...

Embodiment 3

[0115] Based on the same inventive concept, this embodiment provides another device for implementing the method for cascading and grouping soft-packed cells in the above-mentioned embodiment 1. The apparatus includes a series-fixing device for soft-packed cells, the structure of which is as follows: Figure 12 to Figure 15 As shown, in this embodiment, the series fixing device for soft-packed cells adopts an integrated structure, and the series-fixing device 30 for soft-packed cells includes a base body 31, which is a symmetrical structure as a whole, and two opposite sides of the base body 31 are provided with There are two or more parallel tab through holes 12 and the same number of tab guide surfaces 13 as the number of tab through holes 12 . The tab through hole 12 and the tab guide surface 13 should be arranged on the side of the soft-packed cell series fixing device 30 in contact with the soft-packed cell, so as to ensure that the soft-packed cell tab passes through the t...

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Abstract

The invention discloses a method and device for cascading and grouping soft-packed batteries. The method for cascading and grouping soft-packed batteries includes the following steps: stacking more than two soft-packed batteries along the thickness direction to form a group of soft-packed batteries Set up the soft-packed battery series fixing device at the end of the soft-packed battery cell assembly; bend more than two tabs on the same side of the soft-packed battery cell assembly, and connect them together in parallel in a designed posture. The tab row is formed, and the tab row extends into the welding channel through the tab isolation cavity; through the welding channel, the two opposite tab rows assembled by two adjacent pouch cells are welded, so that the pouch cell The assembly is fixed together in series along the length direction of the pouch cells. The invention can realize that a plurality of soft-packed battery tabs can be converged locally according to the design posture without a bus bar, and a welding port is provided so that the welding direction is perpendicular to the direction of the large surface of the soft-packed battery, so that the soft-packed battery can be realized The series and parallel welding of the pouch cells in the assembly, and reduce the number of welding.

Description

technical field [0001] The present application belongs to the technical field of new energy vehicles, and in particular relates to a method and device for cascading and grouping soft-packed cells. Background technique [0002] With the continuous popularization of new energy vehicles, the requirements for the use of power batteries in new energy vehicles are becoming higher and higher. The high battery life of new energy vehicles is the basic demand of consumers, and improving the specific energy of the power battery is the key to improving the battery life of the whole vehicle. For common new energy vehicles, the power battery pack exceeds 1m in both the length and width directions. At present, the length of the battery module on the market is generally about 0.3m to 0.6m, so multiple batteries need to be set in the power battery pack. module. [0003] When the power battery soft-packed cells are grouped into modules, the tabs of the soft-packed cells are often welded tog...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01M50/502H01M50/509H01M50/516H01M50/528
CPCY02E60/10
Inventor 曹元璞史建鹏刘敏胡远森龚钰
Owner DONGFENG MOTOR CORP HUBEI
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