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A kind of socket wrench torsion control method and manual socket wrench intelligent conversion joint

A socket wrench and control method technology, which is applied in the direction of wrenches, manufacturing tools, screwdrivers, etc., can solve the problems of being unable to be used portablely, difficult to guarantee the accuracy of torque applied, no monitorable torque and corner socket wrench, etc., to achieve qualified The efficiency and operating efficiency, reducing the effect of human factors on torque monitoring and control accuracy

Active Publication Date: 2022-02-15
中国铁路郑州局集团有限公司科学技术研究所 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Its disadvantages are: high price, complex control system, not portable, etc.
The digital torque wrench is to install a strain gauge force sensor at the sensitive position of the force point on the wrench rod. The torque will be displayed on the LCD screen in real time through the digital operation of the electronic detection technology, and the peak value of the torque can be displayed and saved. The accuracy is high. Its disadvantages are : Torque cannot be monitored online, rotation angle detection and control cannot be performed, and there is a twisted thread pair that is not on the same central axis as the torque detection. The force application position, force direction and torque stability are greatly affected by human factors, and it is difficult to guarantee Twist quality
Its disadvantages are that one type of sleeve can only be used to torque one type of nut / bolt, the cost of use is high, and there is no angular velocity detection and control, light indication and sound prompt function during the torqueing process, and the accuracy of the torque during the torqueing process Difficult to guarantee
[0006] A socket wrench conversion joint is often used in thread pair torsion operations. The upper driving square hole is connected to the square tenon on the torsion plate rod, and the lower square tenon is connected to the square hole of the standard sleeve for changing The size of the square hole and square tenon is suitable for twisting different thread pairs. At present, there is no socket wrench smart conversion joint that can monitor the torque and angle. It is used for torque and angle monitoring of manual wrenches.

Method used

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  • A kind of socket wrench torsion control method and manual socket wrench intelligent conversion joint
  • A kind of socket wrench torsion control method and manual socket wrench intelligent conversion joint
  • A kind of socket wrench torsion control method and manual socket wrench intelligent conversion joint

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Experimental program
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Effect test

Embodiment 1

[0052] see Figure 4 , the socket wrench applying torque, rotation angle monitoring and control method of the present invention, in the twisting operation process, according to the network environment of the job site, realize the torque applying torque and rotation angle detection, control and calibration operation in multiple modes, and perform real-time Digital display of torque and rotation angle, light indication and voice prompt during operation; its control modes include:

[0053] A. The non-network mode when there is no network is the normal torque and rotation angle monitoring control mode

[0054] 1) The controller receives the real-time torque and rotation angle data information sent by the torque sensor and rotation angle sensor;

[0055] 2) Calculate the real-time torque, rotation angle and torque rate according to the calibration data table in the memory, and perform data comparison and logical judgment with the preset torque and torque rate upper and lower limit...

Embodiment 2

[0066] see Figure 4 and Figure 5 , the difference between this embodiment and Embodiment 1 is that: the torque control method for a qualified torsion operation carried out according to the torque method fastening process is: receive the angular rate range, torque qualified value and its range transmitted by the host computer and Save, detect and display the torque and rotation angle, calculate the real-time angular rate, set the real-time angular rate within the range of the angular rate control value, the angular rate and torque indicator lights are always green, and when the real-time torque is greater than or equal to 65% of the lower limit of the torque qualified value, the torque The indicator light changes from green steady light to green slow flash, prompting the operator to apply torque gently. When the real-time torque is greater than or equal to the lower limit of the torque qualified value, the torque indicator light changes from green slow flash to blue steady li...

Embodiment 3

[0068] see Figure 4 and Figure 5 , the difference between this embodiment and Embodiment 2 is: the monitoring and control mode is carried out according to the torque method fastening process, and the angular rate range, torque qualified value and its range transmitted by the host computer are received and saved, Unacceptable torque control methods include:

[0069] 1) Detect and display the torque and rotation angle values ​​in real time, calculate the angular rate, the angular rate and torque indicators are always green, when the real-time angular rate exceeds the preset angular rate range, the angular rate indicator changes from green to constant red , the loudspeaker outputs a voice prompt of "angular rate exceeding the limit", prompting the operator to use too much force to cause the angular rate to be unqualified, which will lead to excessive torque deviation, automatically save, upload and display the torsion operation data such as torque peak value and angular rate e...

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PUM

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Abstract

The invention discloses a socket wrench torque control method and a manual socket wrench intelligent conversion joint. A socket wrench application torque, rotation angle monitoring and control method, the controller realizes the operation of torque application torque and rotation angle detection, control and calibration in various modes according to the network environment of the job site, including: no network when there is no network The normal torque and rotation angle monitoring control mode; the networking mode when there is a network, including the torque and rotation angle calibration mode; the networking mode when there is a network, and the torque monitoring and control mode that operates according to the torque method; the networking mode when there is a network , also includes the torque and rotation angle monitoring control mode operating according to the torque-angle method. Under the network environment, according to the command of the host computer, it can enter the torque method or torque-angle method control mode or the torque and angle calibration mode, and perform real-time torque and angle digital display, light instructions and voice prompts during the operation process, which improves the thread auxiliary operation. quality and operational efficiency.

Description

technical field [0001] The invention relates to a method for controlling torque and rotation angle of a socket wrench. A socket wrench or a conversion joint capable of monitoring the torque and rotation angle is used to realize the detection and control of the torque and rotation angle during the torsion process of the socket wrench. Background technique [0002] The thread pair connection is widely used in various mechanical structures, and is the most commonly used connection method at present. Its essence is to reliably connect two or more components together by controlling the axial pretightening force (clamping force) to an appropriate range. The axial pretightening force is an important indicator for evaluating the reliability of the screw pair connection. Since the axial pretightening force is an internal force, it is currently impossible to directly control the pretightening force to assemble threaded connections. The commonly used control methods include torque meth...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B25B13/06B25B23/142
CPCB25B13/06B25B23/1422
Inventor 王留军刘明万里瑞刘芳
Owner 中国铁路郑州局集团有限公司科学技术研究所