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On-line compression molding die and molding process for composite scraper

A molding and scraping technology, applied in the direction of household appliances, other household appliances, household components, etc., can solve the problem of less than expected service life, tensile strength, wear resistance, flame retardant performance, antistatic performance discount, chain breakage and other problems to achieve the effect of improving service life, reducing production cost and reducing transformation.

Pending Publication Date: 2022-05-10
洛阳双瑞橡塑科技有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For example, the structural strength of the composite scraper itself is relatively low, and it needs to be often operated in harsh installation environments and complex extreme load conditions. After a period of use, its tensile strength, wear resistance, flame retardancy, and antistatic properties It will be further discounted, and often accompanied by poor conveying operation, severe local wear, and in severe cases, it will even cause the chain to break, resulting in a seriously lower than expected service life.

Method used

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  • On-line compression molding die and molding process for composite scraper
  • On-line compression molding die and molding process for composite scraper
  • On-line compression molding die and molding process for composite scraper

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0060] Such as Figure 2-11 As shown, the present invention provides a composite scraper online molding die, including an upper mold 1 and a lower mold 2, the upper mold 1 includes a main cavity 11 and an end cavity 12 communicating with the left and right ends of the main cavity 11 , the lower mold 2 includes a main groove 21 and end grooves 22 located at the left and right ends of the main groove 21. There is a vertical joint 23 between the main groove 21 and the end groove 22, and the front and rear sides of the main groove 21 are The side distribution is provided with an upwardly protruding groove guard frame 24, the main cavity 11 includes a first stepped cavity 111 that is compatible with the groove guard frame 24, and the upper mold 1 is locked with the lower mold 2 After the connection, the first stepped cavity 111 covers the groove guard frame 24 and forms the molding cavity 3 .

[0061] Specifically, such as figure 1 As shown, when the composite scraper operates in...

Embodiment 2

[0092] The present invention also provides a composite scraper online molding process, which uses a composite scraper online molding mold, which includes the following steps:

[0093] S1: Start the temperature-controlled compression molding machine, remove the upper mold 1, and take an appropriate amount of blank and place it in the end cavity 12;

[0094] S2: Move the preheated special core insert 6 into the lower mold 2, and position the positioning plug 4 in advance;

[0095] S3: Take an appropriate amount of blank again and place it in the weight-reducing groove 611 of the special core insert 6;

[0096] S4: Move the upper mold 1 to the top of the lower mold 2, start the slider of the temperature control molding machine to move down and quickly close the mold;

[0097] S5: After one mold clamping and finalizing, start the slider of the temperature control molding machine to go up, and complete an open exhaust;

[0098] S6: Move the upper mold 1 to the top of the lower mo...

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Abstract

The online compression molding die comprises an upper die body and a lower die body, the upper die body comprises a main cavity and end cavities communicated with the left end and the right end of the main cavity, the lower die body comprises a main groove and end grooves located in the left end and the right end of the main groove, and vertical joint parts are arranged between the main groove and the end grooves. The upper die is provided with a main groove, the lower die is provided with a main cavity, the front side and the rear side of the main groove are provided with groove protection frames protruding upwards, the main cavity comprises first stepped cavities matched with the groove protection frames, and after the upper die and the lower die are connected in a locked mode, the first stepped cavities cover the groove protection frames to form a forming cavity. According to the online compression molding mold and the molding process for the composite scraper, after compression molding of the composite scraper, the development requirement for light weight of coal machine equipment can be efficiently met, the use effect of the composite scraper after long-time use can be guaranteed, and the service life of the composite scraper is further prolonged.

Description

technical field [0001] The invention relates to the technical field of composite scraper processing and molding, in particular to an online molding mold and molding process for a composite scraper. Background technique [0002] Scraper conveying equipment is a continuous transportation machine that fixes the scraper on the chain as a traction member and transports materials in the middle tank. It has the advantages of large transportation capacity, wide adaptability to the environment, and simple maintenance. It is widely used in fully mechanized mining work in coal mines. in the face. In the scraper conveying equipment, the scraper and the pressure plate, bolts, nuts and chains form the scraper chain, and the scraper chain is the direct execution part that drives the movement of the transported materials. [0003] At present, in the coal machine transportation equipment, the scraper is an integral forged structure of low alloy steel. The manufacturing process is: die forgi...

Claims

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Application Information

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IPC IPC(8): B29C43/14B29C43/18B29C43/36B29C43/50B29C43/52B29C33/12B29C33/42B29C33/44B29L31/00
CPCB29C43/14B29C43/18B29C43/36B29C43/50B29C43/52B29C33/126B29C33/42B29C33/44B29C2043/181B29C2043/3602B29C2043/3665B29C2043/503B29L2031/003
Inventor 王彦辉辛同帅张兴刚张翅李平辉赵玉佘新光
Owner 洛阳双瑞橡塑科技有限公司
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