Low delay skew multi-pair cable and mehtod of manufacture
A low-latency, cable technology, applied in directions with twisted/quad twisted cables, etc., to solve problems such as lost data, impact, transmission errors, etc.
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example 1
[0028] As a first example, a stranded conductor, typically consisting of seven strands of 32 AWG wire, is twisted to form a first center conductor. The lay length (strand twist length) of the first center conductor is between 0.5 and 1.5 inches. Insulation is then applied to the first center conductor to form an insulated conductor. The two insulated conductors are then paired and twisted together to form a first twisted pair. Preferably, the strand length of the twisted center conductor is 0.5 to 1.5 times the lay length of the twisted pair. An additional twisted pair may be added to form the cable, and each additional twisted pair may have a different lay length than the first twisted pair. In this case, the second twisted pair may comprise a center conductor having a strand twist length that is less than the selected strand twist length of the first center conductor, as long as the second twisted pair has a twist length greater than the first twist length. The right twis...
example 2
[0030] A cable consisting of 4 twisted pairs (pairs 1-4) has the characteristics shown in Table 1:
[0031] right#
Strand twist length of center conductor
degrees (inches)
Twist length of twisted pair
(inch)
1
0.33
0.87
2
0.36
0.74
3
0.40
0.58
4
0.50
0.49
[0032] Center Conductor Outer Diameter: 0.24”
[0033] Insulated conductor outer diameter: 0.40”
[0034] Twisted wire outer diameter: 0.80”
[0035] Overall Outside Diameter of Cable: 0.250”
[0036] When constructed as described in Example 2, the inventive cable can realize a capacitance of 12.5 ± 0.5 pF / ft with an associated impedance of 100 ± 3Ω, thereby reducing and substantially eliminating delay skew and its associated data loss. Table 1 also shows the inverse relationship between the strand twist length of the center conductor and the lay length of the twisted pair...
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