Configurable connectorized I/O system

Abstract

A system for making interconnections between an input / output module and a first device and a second device wherein the system uses standard cables and connectors. The input / output module includes a standard first connector for making connection with a standard first transmission line cable for conveying signals between the module and the first device, and at least one second connector, with such second connector connecting to a first end of a second standard cable. A second end of the second standard cable includes a standard cable connector for making connection to a corresponding connector of the second device. The input / output module is configured to contain programmable logic for making the required connections between the module and the first and second devices.

Description

[0001] This application is a continuation-in-part of U.S. patent application Ser. No. 10 / 071,870 filed Feb. 8, 2002, which claims the benefit of U.S. Provisional Application Ser. No. 60 / 269,129 filed Feb. 14, 2001.BACKGROUND OF THE INVENTION [0002] 1. Field of the Invention [0003] The present invention relates generally to cabling and cabling systems, and more particularly to a universal cabling system wherein the requirement for specific wire interconnections between first and second devices is accomplished through use of a programmable I / O module for making connection to the first device, and directing connections from the first device to selected wires of a cable for connection to the second device. [0004] 2. Description of the Prior Art [0005] Complex electrical / electronic systems often require custom cable configurations. Cables are usually special configurations for a particular application. Even in relatively simple systems such as home audio and small computer systems, a num...

AI Technical Summary

Benefits of technology

This solution reduces the need for custom cable designs and hand-wiring, lowers costs, simplifies system maintenance, and speeds up design changes by enabling the use of standard cables and connectors, thereby minimizing the complexity and time required for system interconnections.

Problems solved by technology

A disadvantage of the method illustrated in FIG. 1 is that the terminals 26, 28 on the input or output modules of the PLC 16 are not necessarily conveniently arranged for facilitating easy connection of a load, such as a light bulb or switch.

The custom wiring design and implementation illustrated in FIG. 1 significantly adds to the cost and size of the system.

Unfortunately, the cable from the input or output module cannot generally connect directly to the sensor or actuator because the connectors 38 and 40 on the PLC 36 are rarely configured to accept a sensor signal or provide the actuator power.

Therefore, even when connectorized cables are employed, the prior art still requires making connections through use of individual wire connections such as terminal blocks.

Making a direct connection between a PLC and a sensor or actuator without individual wire connections is problematical.

In this case, the connections are complicated by the fact that the PLC output module contains only outputs and the PLC input module contains only inputs, whereas the mass flow controller connector contains signals that represent both inputs and outputs.

The difficulty of designing, fabricating and installing complex wire harnesses is so great that the predominant method of connecting PLC's to sensors and actuators is via individual wire connections and terminal blocks.

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