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Drilling fluid and method for drilling a wellbore

a wellbore and wellbore technology, applied in the direction of earth drilling, drilling composition, borehole/well accessories, etc., can solve the problems of affecting the rheology of mixed metal viscosified drilling fluids has broken down, and many of the beneficial properties of the drilling fluid are los

Active Publication Date: 2017-06-06
CANADIAN ENERGY SERVICES LP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The addition of potassium salt and calcium sulfate stabilizes the drilling fluid's rheology, preventing fluid thinning and uncontrollable viscosity, allowing successful drilling through coal and clay zones while maintaining effective hole cleaning and minimizing fluid loss.

Problems solved by technology

Many formations present difficulties for drilling, as the formation materials which the drilling fluid contacts, can adversely affect the properties of the drilling fluid.
Unfortunately, however, the rheology of mixed metal-viscosified drilling fluids has broken down when coming into contact with coal fines generated from drilling into coal seams, especially young coal.
When the drilling fluid comes in contact with coal fines generated by drilling through the seams, the fluid thins, moving toward the rheology of water and therefore loses many of its beneficial properties.
Since coal seams are, in fact, often considered loss zone formations, and are weak and friable, the unsuitability of mixed metal-viscosified drilling fluids for drilling in coal containing formations is particularly problematic.
In addition to the well known sensitivity of mixed metal-viscosified drilling fluids to anionic compounds such as coal, these systems are also sensitive to the incorporation of reactive drilled clays in so far as such incorporated clays increase the viscosity of the fluid to uncontrollable levels and render the system unsuitable.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example i

Drilling Fluids with Coal Contamination

[0067]In Example I, drilling fluids were prepared according to the sample descriptions by hydrating the bentonite, adding the mixed metal moiety and adjusting the pH, as needed. Thereafter, any additives, including potassium salt if any, were added.

[0068]To simulate coal contamination, lignite was added.

[0069]The rheological properties have been tested using a Fann 35 and Brookfield viscometers.

[0070]

TABLE 2Composition of Sample #1ProductsSample #1Untreated Bentonite30kg / m3MMH3kg / m3Caustic0.5kg / m3Starch10kg / m3

[0071]

TABLE 3Results without the addition of SaltSample #1 +Sample #1 +Mud5 kg / m315 kg / m3PropertiesSample #1LigniteLignite600 RPM864743300 RPM642925200 RPM532118100 RPM4013106 RPM1921.53 RPM171110 sec Gel810.5(Pa)PV (mPa*s)221818YP (Pa)215.53.5LSRV (cP)54,00012,0000Temperature22.822.323.0(° C.)

[0072]

TABLE 4Results using Potassium ChlorideSample #1 +Sample #1 +MudSample #1 +2% KCl + 52% KCl + 15Properties2% KClkg / m3 Lignitekg / m3 Lignite600 ...

example ii

[0086]Background: Nr Wetaskiwin, Alberta, Drilled 222 mm hole to Intermediate Casing Depth of 1425 mMD and set casing at ˜86.2 degrees inclination in the Rex Coal formation. Set and cement 177.8 mm casing.

[0087]Drilling Fluid: 60 m3 of mud is premixed with the following formulation: 30 kg / m3 of natural bentonite is pre-hydrated in fresh water for 16 hours. 3 kg / m3 of PolyVis II (MMH) is added over 2 hours. pH is raised to 12.0 with caustic via chemical barrel over pre-mix tank. Fluid becomes viscous. 50 kg / m3 of Potassium Sulphate is added.

[0088]Drilling in Coal: Intermediate casing shoe and cement are drilled out with a 156 mm bit using water and then water is displaced over to the pre-mixed system, described above. This well was drilled horizontally in the Rex Coal formation using the pre-mixed system.

Fluid Properties prior to drilling coal:

Premix: 60 m3 circulating system.

Depth: 1425 m (87.2 degrees inclination)

Funnel Viscosity: 55 s / L

Mud density: 1050 kg / m3

pH: 12.0

600 reading: 6...

example iii

The Use of Calcium Sulfate in MMH Drilling Fluids

[0094]A bentonite-MMH fluid called Sample #7 was prepared using 30 kg / m3 untreated bentonite and 3 kg / m3 MMH (Polyvis II). The method proceeded as described above with additions of lignite and calcium sulfate

[0095]

TABLE 17AResults using calcium sulfate in bentonite - MMH solutionSample #7 +Sample #7 +Mud0.01 kg / m30.04 kg / m3PropertySample #7CausticCaustic600 RPM91100124300 RPM8088107200 RPM748398100 RPM6676866 RPM4225283 RPM221820PV (mPa*s)111217YP (Pa)34.53845pH9.210.310.8Sample #7 +Sample #7 +0.01 kg / m30.04 kg / m3MudSample #7 +Caustic + 20Caustic + 20Property20 kg / m3 Gypkg / m3 Gypkg / m3 Gyp600 RPM6173106300 RPM536396200 RPM485988100 RPM4153786 RPM2316263 RPM111321PV (mPa*s)81010YP (Pa)22.526.543pH8.810.210.8Sample #7 +Sample #7 +Sample #7 +2 kg / m3 Gyp + 5MudCaustic2 kg / m3 Gypkg / m3 Lignite600 RPM959893300 RPM809185200 RPM768978100 RPM6981746 RPM2224253 RPM171818PV (mPa*s)1578YP (Pa)32.54238.5pH10.710.710.0Sample #7 +Sample #7 +Caustic + ...

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Abstract

A method for drilling a wellbore into a formation uses a mixed metal-viscosified drilling fluid including at least 1% potassium salt and / or at least 0.05% calcium sulfate; circulating the drilling fluid through the well; and drilling into a formation. An anionic thinner may be added if the clay concentration of the drilling fluid reaches a problematic level to adversely affect pumpability of the fluid.

Description

FIELD[0001]This invention relates to methods and fluids used for drilling wells.BACKGROUND[0002]The process of drilling a hole in the ground for the extraction of a natural resource requires a fluid for removing the cuttings from the wellbore, lubricating and cooling the drill bit, controlling formation pressures and maintaining hole stability.[0003]Many formations present difficulties for drilling, as the formation materials which the drilling fluid contacts, can adversely affect the properties of the drilling fluid.[0004]For example, a fluid that minimizes formation damage and reduces whole mud loss by limiting invasion into the formation and permits easy flow back has been developed, termed herein the mixed metal-viscosified drilling fluids including mixed metal oxide (MMO), mixed metal hydroxide (MMH) and combinations of mixed metal oxide and hydroxide (MMOH). The mixed metal-viscosified drilling fluids contain a mixed metal viscosifier, which is an inorganic particle based on m...

Claims

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Application Information

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Patent Type & Authority Patents(United States)
IPC IPC(8): C09K8/05C09K8/20
CPCC09K8/05C09K8/203C09K8/206E21B21/003E21B21/062
Inventor SMITH, CARL KEITH
Owner CANADIAN ENERGY SERVICES LP