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Method for knitting 3D multi-directional braided fabric in size reduced profile of composite material

A three-dimensional multi-directional, composite material technology is applied in the field of net size profiling and yarn-reduction weaving of three-dimensional multi-directional braids for composite materials, which can solve the problems that have not been seen, and achieve the effect of reducing the cross-sectional area.

Active Publication Date: 2009-02-04
NANJING FIBERGLASS RES & DESIGN INST CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In order to obtain a three-dimensional braided prefabricated part with a gradually changing cross-section, and to realize the profiling of its shape and size, it is necessary to implement yarn reduction braiding technology, and the applicant has not yet seen such a technology

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Method for knitting 3D multi-directional braided fabric in size reduced profile of composite material
  • Method for knitting 3D multi-directional braided fabric in size reduced profile of composite material
  • Method for knitting 3D multi-directional braided fabric in size reduced profile of composite material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0039] Such as Picture 1-1 As shown, this is a 3D fabric sectional view of a three-dimensional multi-directional braided preform with equal thickness cut along the axial direction. The thickness of the preform is 18mm. The preform is made of 3K carbon fiber. Both use 2 strands, the prefabricated parts have 25 pieces / 10cm in the circumferential direction, and the prefabricated parts have 14.3 pieces / 10cm in the female direction. The cone angle is 8°, and the fiber volume content is required to be between (50±3)%. The weaving structure adopts a three-dimensional five-way weaving structure, and the yarn reduction method is to reduce rows and yarns.

[0040] The weaving method is as follows:

[0041] The first step, according to the prefab ( Picture 1-1 ) size requires processing the braiding mandrel, and fix the braiding mandrel on the braiding machine table with the big end facing up;

[0042] Step 2: According to the requirements, select the three-dimensional five-way weav...

Embodiment 2

[0071] Such as Figure 1-2 As shown, this is a 3D prefabricated section view of a three-dimensional multi-directional braided prefabricated part with equal thickness cut along the axial direction. The thickness of the prefabricated part is 18mm. The prefabricated part is made of 3K carbon fiber. The yarns are made of 2 strands, the big-end circumferential knuckles are 25 / 10cm, the big-end female knuckles are 14.3 / 10cm, the inner diameter of the big-end is 300mm, the height is 700mm, and the semi-cone angle of the prefabricated part is 3° , The fiber volume content is required to be between (50±3)%. The weaving structure all adopts a three-dimensional five-way weaving structure, and the yarn reduction method is layer reduction and yarn reduction.

[0072] The weaving method is as follows:

[0073] The first step, according to the prefab ( Figure 1-2 ) size requires processing the braiding mandrel, and fix the braiding mandrel on the braiding machine table with the big end fa...

Embodiment 3

[0101] Such as Figure 1-3 As shown, this is a 3D fabric sectional view cut along the axial direction of a three-dimensional multi-directional braided preform with equal thickness. The thickness of the preform is 23mm. The preform is made of 3K carbon fiber. Both use 2 strands, the large end of the prefabricated part has 25 pieces / 10cm in the circumferential direction, the large end female has 14.3 pieces / 10cm, the inner diameter of the big end is 300mm, the height is 500mm, and the half cone angle is 6°. The fiber volume content is required to be between (50±3)%. The weaving structure all adopts a three-dimensional five-way weaving structure, and the yarn reduction method is gradually thinning and yarn reduction. The weaving method is as follows:

[0102] The first step, according to the prefab ( Figure 1-3 ) size requires processing the braiding mandrel, and fix the braiding mandrel on the braiding machine table with the big end facing up;

[0103] Step 2: According to t...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

A yarn decreasing method for braiding the 3D multi-direction fabric used for composite material features that according to the movement characteristics of 3D braiding yarn spindles, the number of yarns to be braided or their thickness is continuously decreased for decreasing the cross-section of braided fabric.

Description

technical field [0001] The present invention relates to a method for making a special-shaped composite material prefabricated part, in particular to a method for making a composite material prefabricated part with a gradually changing cross-section, specifically a method for weaving a three-dimensional multi-directional braided net-size profiling and yarn-reducing weaving method for a composite material technical background [0002] Strategic missiles carry nuclear warheads and are used to attack the enemy's strategic targets. They are special devices for weapon systems that can ultimately damage targets. The working conditions are extremely harsh. The warheads must not only be lightweight and resistant to delamination, but also have heat-resistant / nuclear-resistant / structure and other multi-functional requirements, the materials used are very demanding. In the early days, metal alloy materials have been used in China. In order to improve the overall performance of the warh...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): D04C1/06
Inventor 朱建勋蒋云吴山还吴超周之刚
Owner NANJING FIBERGLASS RES & DESIGN INST CO LTD