Optimizing method of spray coating robot spray gun track on complex curved surface

A technology of spraying robots and complex curved surfaces, which is applied in the directions of manipulators, spraying devices, manufacturing tools, etc., can solve the problems of material consumption, reduced spraying efficiency, time-consuming and other problems, and achieve the effect of ensuring spraying quality, improving work efficiency and saving paint.

Inactive Publication Date: 2008-08-13
JIANGSU UNIV
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Problems solved by technology

However, when spraying large-scale products such as automobiles, aircrafts, and ships, many large-area complex surfaces will be encountered. The usual method for this is to slice the surfaces, but the complex surface segmentation and optimal combination strategy and slice-to-slice The trajectory optimization problem at the junction has not been effectively solved so far, resulting in increased difficulty in robot movement, reduced spraying efficiency, and uneven coating thick

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  • Optimizing method of spray coating robot spray gun track on complex curved surface
  • Optimizing method of spray coating robot spray gun track on complex curved surface
  • Optimizing method of spray coating robot spray gun track on complex curved surface

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Embodiment Construction

[0021] The method of the present invention is: first slice the complex curved surface, and approximately regard each slice as a plane, and use the spray gun trajectory optimization method on the plane to design the trajectory on each slice; , discussing the optimization of the spray gun trajectory at the junction according to the situation, using the method of segmenting the spray gun trajectory to optimize the trajectory of the junction; using the improved genetic algorithm to optimize the combination of the spray gun trajectory on each piece, and realizing the optimization of the spray gun trajectory on large-area complex surfaces .

[0022] As shown in Figures 1 to 3, in order to improve the computing efficiency of the computer, the present invention first designs a simple coating accumulation model by using the test method. After the curved surface is sliced, the variance of the coating thickness of discrete points on the curved surface and the ideal coating thickness is u...

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Abstract

The invention discloses spray gun locus optimization method of a spray robot on a complex curve surface, comprising: slicing the complex surface, considering each slice as a plane, designing locus of each slice by using plane spray gun locus optimization method; according to relative position relationship between two slices boundary and juncture locus, discussing juncture spray locus optimization according to different condition, optimizing the juncture locus by using spray locus subsection method; considering spray gun locus optimization composition problem as country mail carrier problem (ORPP), representing ORPP by using Hamiltonian graphic method, performing optimum combination of spray gun locus of each slice by using modified genetic algorithm, and realizing spray locus optimization on a large area curve surface. The invented method is provided with practicability, and is a robot auto spray method for workpieces with a surface of complex curve surface. By using the invented method, the work efficiency of the spray robot is improved, the spray quality is promised, and the paint is saved.

Description

technical field [0001] The invention relates to a method for automatically optimizing the trajectory of a spray gun of a spraying robot, which is an off-line programming method for a robot when performing a spraying operation on a workpiece whose surface is a complex curved surface. Background technique [0002] The spraying effect of the spraying robot is related to many factors such as the surface shape of the object and the parameters of the spray gun. For products such as automobiles, electrical appliances and furniture, the spraying effect on the surface has a considerable impact on the quality. In the automatic spraying operation, the manipulator of the spraying robot moves back and forth around the surface of the workpiece to be painted, and the selection of appropriate trajectory and other process parameters can save production costs and correspondingly reduce the total amount of paint discharged into the spray shop environment. amount and reduce environmental pollu...

Claims

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Application Information

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IPC IPC(8): B05B13/04B25J13/00
Inventor 赵德安陈伟李发忠
Owner JIANGSU UNIV
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