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Hydraulic safety device for two-roller calender

A safety device, hydraulic technology, applied in the field of overload safety protection device, can solve the problems of equipment damage, uneven thickness, long replacement time of safety sheet, etc., achieve the effect of simple structure and avoid roller damage

Active Publication Date: 2012-01-18
大连橡胶塑料机械有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the long replacement time of the safety sheet, it may cause the material to stay on the production line for too long, resulting in a decline in the quality of the product, and even damage to the equipment. In addition, it is difficult to control the thickness and rupture force of the safety sheet during manufacturing.
Traditional safety devices cannot detect the actual pressure of the rollers. These problems generally exist in domestic and imported machines, and have not been resolved
On the other hand, due to the different expansion of rubber products rolled under different pressures, the thickness of the products is uneven, and the actual pressure of the roller cannot be detected, so the lateral pressure and the thickness accuracy of the rolled products cannot be effectively controlled.

Method used

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  • Hydraulic safety device for two-roller calender
  • Hydraulic safety device for two-roller calender
  • Hydraulic safety device for two-roller calender

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0015] Such as figure 1 The hydraulic safety device of the vertical two-roll calender shown is composed of a hydraulic cylinder 1, a sensor 2, a hydraulic system 8 and a control system 9. The upper plane of the hydraulic cylinder 1 supports the roller bearing 10 , and the upper ball head of the sensor 2 pushes into the concave spherical surface of the hydraulic cylinder 1 . After the hydraulic cylinder 1 is supplied with pressure oil by the hydraulic system 8, it becomes a rigid body carrying the pressure transmitted to the bearing seat by the roller. After the sensor detects this force, it is converted into an electrical signal and sent back to the control system 9, which is consistent with the preset value in the control system. The safety protection pressure and voltage values ​​in the system 9 are compared, when the detected signal value is less than the set value, it is normal operation, when the detected signal value is greater than the set value, the control system 9 se...

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PUM

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Abstract

The invention provides a hydraulic safety device for a two-roller calender, which is characterized in that the hydraulic safety device comprises a hydraulic cylinder (1), a sensor (2), a hydraulic system (8) and a control system (9), wherein, the hydraulic cylinder (1) is arranged below a roller bearing (10); the sensor (2) is arranged below the hydraulic cylinder (1); the sensor (2), the controlsystem (9), the hydraulic system (8) and the hydraulic cylinder (1) are connected sequentially. The invention has simple structure, and can detect the horizontal pressure change of the roller; when the horizontal pressure exceeds a preset value, a roller automatically enlarges roller spacing through the hydraulic system, avoiding the occurrence of roller damage; when the horizontal pressure dropsto a certain value, the roller automatically resets. The whole process is completed in an instant and the production line process is not affected; on the other hand, piling glue amount can be controlled by horizontal pressure detection.

Description

technical field [0001] The invention relates to an overload safety protection device for rollers of a two-roll calender, in particular to a hydraulic safety device for a vertical two-roll calender. Background technique [0002] Calender is a widely used equipment in the rubber industry, and it is also a key equipment for tire manufacturing plants and rubber belt manufacturing plants. When the calender works, two rollers need to exert a certain lateral pressure on the calendered material. In order to prevent damage to the rollers, safety devices must be installed at both ends of the rollers to protect the rollers of the calender. Due to the continuous change of the amount of accumulated rubber material fed to the upper and lower rollers of the calender in the working state, the pressure on the rollers changes accordingly, and the pressure is transmitted to the safety devices at both ends of the rollers. When the accumulated glue is too much, the lateral pressure will be too ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B29C43/58B29C43/46B29C43/24
Inventor 张华东贺平董春香刘勇
Owner 大连橡胶塑料机械有限公司
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