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A high-toughness gas-shielded welding wire for welding high-strength steel plates with large input energy

A gas-shielded welding wire and high-energy welding technology, applied in welding equipment, welding media, welding/cutting media/materials, etc., can solve the problem of reducing the toughness of welds and welding heat-affected zones, detrimental to the quality of welded joints, and easy to contaminate welding. Weld metal and other problems, to achieve the effect of good weld toughness, high tensile strength and low cost

Inactive Publication Date: 2011-12-14
WUHAN UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 1. The content of Si in the welding material is relatively high, because a higher content of Si will promote the formation of M / A and reduce the toughness of the weld and welding heat-affected zone (HAZ);
[0006] 2. The welding material contains one or more of expensive metals such as Ni, Cr, Mo, Cu and other precious alloying elements, which increases the cost of the product;
[0007] 3. The welding material contains rare earth elements. Rare earth elements are very active elements, which are not easy to control, and are easy to pollute the weld metal, which is not conducive to the improvement of the quality of welded joints.
[0008] 4. The welding heat input (or welding line) energy adapted to the welding material is low, less than 100kJ / cm

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] A high-toughness gas-shielded welding wire for welding high-strength steel plates with large input energy. The chemical composition and content of the welding wire are: C is 0.04-0.08wt%, Mn is 1.00-2.00wt%, Si is 0.05-0.50wt%, Ti is 0.03-0.30wt%, Zr is 0.03-0.30wt%, B is 0.001-0.004wt%, Cr≤0.50wt%, S≤0.025wt%, P≤0.025wt%, and the balance is Fe and unavoidable impurities.

[0018] According to the above composition, the molten iron is refined and adjusted by the converter after steelmaking, and then cast into a billet, and then hot rolled into a wire rod and cold drawn into a welding wire according to the conventional process.

[0019] The welding wire manufactured in this embodiment is used for welding high-strength steel plates with high heat input with a tensile strength of 490-560. The welding method is gas-electric vertical welding, and the shielding gas is 80% Ar+20% CO 2 , The welding input energy is 300~400kJ / cm, and no heat treatment is performed after welding...

Embodiment 2

[0021] A high-toughness gas-shielded welding wire for welding high-strength steel plates with large input energy. The chemical composition and content of the welding wire are: C is 0.02-0.06wt%, Mn is 1.50-2.50wt%, Si is 0.05-0.50wt%, Ti is 0.03-0.30wt%, Zr is 0.03-0.30wt%, B is 0.001-0.004wt%, Cr≤0.50wt%, S≤0.025wt%, P≤0.025wt%, and the balance is Fe and unavoidable impurities.

[0022] According to the above composition, the electric arc furnace is used to refine the molten iron after steelmaking and adjust the composition of the molten steel, then cast it into a billet, and then hot roll it into a wire rod and cold draw it into a welding wire according to the conventional process.

[0023] The welding wire manufactured in this embodiment is used for welding high-strength steel plates with a tensile strength of 650-700 MPa. The welding method is gas-electric vertical welding, and the shielding gas is 80% Ar+20% CO 2 , The welding input energy is 200~300kJ / cm, and no heat tr...

Embodiment 3

[0025] A high-toughness gas-shielded welding wire for welding high-strength steel plates with large input energy. The chemical composition and content of the welding wire are: C is 0.08-0.12wt%, Mn is 1.50-2.00wt%, Si is 0.05-0.50wt%, Ti is 0.03-0.30wt%, Zr is 0.03-0.30wt%, B is 0.001-0.004wt%, Cr≤0.50wt%, S≤0.025wt%, P≤0.025wt%, and the balance is Fe and unavoidable impurities.

[0026] According to the above composition, the molten iron and scrap steel are refined and the composition of the molten steel is adjusted after steelmaking by using a converter, and then cast into a billet, which is then hot rolled into a wire rod and cold drawn into a welding wire according to the conventional process.

[0027] The welding wire manufactured in this embodiment is used for welding high-strength steel plates with a tensile strength of 570-64 MPa. The welding method is submerged arc welding, and the shielding gas is 80% Ar+20% CO 2 , The welding input energy is 100~200kJ / cm, and no he...

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Abstract

The invention relates to a high-toughness gas-shielded welding wire for welding high-strength steel plates with large input energy. The chemical composition and content of the welding wire are: C is 0.02-0.12wt%, Mn is 1.00-2.50wt%, Si is 0.05-0.50wt%, Ti is 0.03-0.30wt%, Zr is 0.03-0.30wt%, B is 0.001-0.004wt%, Cr≤0.50wt%, S≤0.025wt%, P≤0.025wt%, and the balance is Fe and unavoidable impurities. According to the above composition, use converter or electric arc furnace to refine molten iron, or scrap steel, or molten iron and scrap steel after steelmaking, and adjust the composition of molten steel, then cast it into billet, and then hot roll it into wire rod and cold draw it into welding wire according to the conventional process . The invention has the characteristics of simple composition and low cost; the weld metal has good toughness and high tensile strength when welding with the welding material, and is suitable for low-alloy high-strength steel under the condition of large input energy of 100-400kJ / cm welding.

Description

technical field [0001] The invention belongs to the technical field of gas shielded welding wire. In particular, it relates to a high-toughness gas-shielded welding wire for welding high-strength steel plates with large input energy. Background technique [0002] In the past 30 years, in order to improve the welding efficiency of large-scale engineering structures and ensure the safety and reliability of their use, single-side submerged arc welding, gas-electric welding, electroslag welding and other high-energy welding technologies with high welding efficiency have been adopted one after another. The traditional low-alloy high-strength steel has brought new problems, that is, the strength and toughness of the weld and the heat-affected zone (HAZ) of the welded coarse grain are deteriorated, and defects such as welding cold cracks are prone to occur. Therefore, the improvement of weld seam and HAZ toughness has become a hot spot and focus in the research and development of ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/30B23K35/40
Inventor 吴开明王红鸿魏然
Owner WUHAN UNIV OF SCI & TECH
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