Method and system for additionally mounting abnormal alarm on product screw and monitoring alarm terminal
A technology for monitoring and alarming and abnormal alarming. It is applied in the direction of screws, alarms, general control systems, etc. It can solve problems such as reducing production efficiency, increasing product production costs, and missing product quality, achieving effective monitoring and management, and improving production. Efficiency, the effect of reducing production costs
Inactive Publication Date: 2010-12-08
OCEANS KING LIGHTING SCI&TECH CO LTD
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Problems solved by technology
However, in the process of product manufacturing, when the electric batch is used to install screws, some problems often occur, such as the screws not being driven in place, slipping wires, missing punching, etc., resulting in low product quality, and the operators cannot find and deal with them in time, resulting in subsequent failures. Production rework or even scrapping reduces production efficiency and increases product production costs
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[0038] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0039] Such as figure 1 As shown, a product screw-mounted monitoring and alarm system provided by the embodiment of the present invention includes several collectors 1 and monitoring and alarm terminals 2 . Wherein, the collector 1 is a multi-port electric batch, and the screw installation data is collected through the electric batch, and the screw installation data includes the actual rotation number of the screw, the start time of the installation and the end time of the installation.
[0040] For a single screw, record the entire process of installing each screw. For example, the start time of the screw installation, the actual number of turns of the screw, and the end time of the screw installation. And record these records into the file structure in sequence. By judging the number of actual driving circles, for example, when the screw is not in ...
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The invention provides a method and a system for additionally mounting an abnormal alarm on a product screw and a monitoring alarm terminal. The method comprises the following steps of: acquiring screw additional mounting data by an acquisition unit, wherein the screw additional mounting data comprises practical rotating cycles, additional mounting start time and additional mounting end time of the bolt; carrying out data analysis on the screw additional mounting data acquired by the acquisition unit through an analyzing module and transmitting the screw additional mounting data to a central processing unit; and comparing the acquired screw additional mounting data with stored screw additional mounting standard data through the central processing unit, judging whether the acquired screw additional mounting data is abnormal or not, and if the acquired screw additional mounting data is abnormal, giving an alarm. The invention realizes effective monitoring and management on the product quality by alarming in time, greatly improves the production efficiency and simultaneously reduces the production cost of products.
Description
technical field [0001] The invention belongs to the technical field of alarms, and in particular relates to a method, a system, and a monitoring and alarming terminal for alarming abnormalities in product screw installation. Background technique [0002] At present, in the production and manufacturing process of products, adding screws is a necessary processing procedure. For products, it is necessary to separate many processes to produce a batch of products, and each process needs to be screwed with one or more different types of screws. These processes need to be assigned to each station to complete, and each station corresponds to an operating employee. However, in the process of product manufacturing, when the electric batch is used to install screws, some problems often occur, such as the screws not being driven in place, slipping wires, missing punching, etc., resulting in low product quality, and the operators cannot find and deal with them in time, resulting in subs...
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IPC IPC(8): G05B19/048G08B21/00F16B39/00G08B5/00
Inventor 周明杰廖启博王之孟欧永存雷运洪
Owner OCEANS KING LIGHTING SCI&TECH CO LTD