Process for improving crushing resistance of rolled slices

A process method and shatter resistance technology, applied in the field of tobacco sheet preparation, can solve problems such as affecting the process, time-consuming, lye residue, etc., and achieve the effects of complete defibration, reduction of process time-consuming, and easy control.

Inactive Publication Date: 2011-01-05
HUBEI CHINA TOBACCO IND +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the mechanical defibration process, because a mechanical force is applied to the raw material, a large force is also applied to the fiber itself, which will affect the strength of the fiber and change the mechanical properties of the fiber, etc.; the simple hydrolysis of the fiber will take a long time , the fibrillation is not complete, which affects the follow-up process; NaOH lye

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] (1), add fiber in NaH of pH=9.5~10.5 2 PO 4 Soak in the solution to defibrate, then extrude and dry to obtain the defibrated dry fiber;

[0018] (2), pulverizing and mixing 20% ​​defibrated dry fiber, 70% tobacco material, and 10% methyl cellulose by weight percentage into a mixed fiber;

[0019] (3), mix the fiber-defibrated dry fiber and the sheet glue evenly, and then mix the fiber with phosphoric acid, glycerin and water to the sheet glue mixed fiber, wherein the weight percentage of each raw material is 10% of the fiber-defibrated dry fiber, 2% of phosphoric acid, glycerin 8%, water 60%, and the balance is sheet glue;

[0020] (4), mixing the mixed fiber and the sheet glue mixed fiber according to the ratio of 1:2 by weight and then storing in the storage tank;

[0021] (5) Roll forming the above raw materials, drying and cooling, and then cutting to obtain flakes.

Embodiment 2

[0023] (1), add fiber in NaHCO of pH=9.5~10.5 3 Soak in the solution to defibrate, then extrude and dry to obtain the defibrated dry fiber;

[0024] (2), pulverizing and mixing 15% defibrated dry fiber, 75% tobacco material, and 10% methyl cellulose by weight percentage into a mixed fiber;

[0025] (3), mix the fiber-defibrated dry fiber and the sheet glue evenly, and then mix the fiber with phosphoric acid, glycerin and water to the sheet glue mixed fiber, wherein the weight percentage of each raw material is 5% of the fiber-defibrated dry fiber, 1% of phosphoric acid, glycerin 4%, water 35%, and the balance is sheet glue;

[0026] (4), mixing the mixed fiber and the sheet glue mixed fiber according to the ratio of 1: 1 by weight and then storing in the storage tank;

[0027] (5) Roll forming the above raw materials, drying and cooling, and then cutting to obtain flakes.

Embodiment 3

[0029] (1), add fiber in the Na of pH=9.5~10.5 2 HPO 4 Soak in the solution to defibrate, then extrude and dry to obtain the defibrated dry fiber;

[0030] (2), pulverizing and mixing 10% defibrated dry fiber, 80% tobacco material, and 10% methyl cellulose by weight percentage into a mixed fiber;

[0031] (3) Mix the fiber-defibrated dry fiber and the sheet glue evenly, and then mix it with phosphoric acid, glycerin and water to form the sheet glue mixed fiber, wherein the weight percentage of each raw material is 8% of the fiber-defibrated dry fiber and 1-2% of phosphoric acid , 6% glycerin, 50% water, and the balance is flake glue;

[0032] (4), mixing the mixed fiber and the sheet glue mixed fiber according to the ratio of 1: 1 by weight and then storing in the storage tank;

[0033] (5) Roll forming the above raw materials, drying and cooling, and then cutting to obtain flakes.

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PUM

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Abstract

The invention relates to a process for improving the crushing resistance of rolled slices, which comprises the following steps of: (1) impregnating and defibring externally-added fibers in alkali liquor, and performing extrusion and oven-drying to obtain defibred dry fibers; (2) crushing and uniformly mixing 10 to 20 weight percent of defibred dry fiber, 70 to 80 weight percent of tobacco material and 2 to 10 weight percent of methylcellulose to form mixed fibers; (3) uniformly mixing the defibred dry fibers and slice glue, and then mixing the mixture, a phosphoric acid, glycerol and water to obtain slice glue mixed fibers; (4) mixing the mixed fibers and the slice glue mixed fibers according to the weight ratio of 1:1-2, and storing the mixture in a storage tank; and (5) rolling and forming the raw material, drying and cooling the formed raw material, and slitting the raw material to obtain slice shreds. Through the process, the toughness of tobacco slices is improved; and the prepared tobacco slices have strong mechanical strength and high crushing resistance.

Description

technical field [0001] The invention relates to a preparation method of a tobacco sheet, in particular to a process method for improving the crush resistance of a roll-pressed sheet. Background technique [0002] In the process of manufacturing tobacco sheets, in order to improve the strength of the sheet and increase its utilization rate, it is necessary to go through the process of defibrating and adding fibers. The basic requirement is to separate the raw materials under the premise of minimizing the loss of fibers and consuming less power. Form individual fibers or fiber bundles to make the slurry have a certain specific surface area and interweaving performance, and then mix the fibers with tobacco powder chips, tobacco stems and other auxiliary materials to create the necessary conditions for the recombination between fibers. [0003] The commonly used fiber separation methods in the cigarette industry are mechanical fiberization, hydrolysis fiberization and NaOH alkal...

Claims

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Application Information

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IPC IPC(8): A24B3/14
Inventor 陈义坤杨俊鹏陈炳发陈国平
Owner HUBEI CHINA TOBACCO IND
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