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Method for manufacturing composite fabric automobile roof

A technology for composite fabrics and manufacturing methods, which is applied in the cutting of textile materials, textiles and papermaking, and fabric surface trimming, etc. It can solve the problems of difficult cleaning of knitted composite fabrics, easy pollution of canopy knitted composite fabrics, and complicated manufacturing process of knitted fabrics, etc. problems, to achieve the effect of simplifying the production process

Active Publication Date: 2011-03-23
WUXI GISSING AUTO ACOUSTIC PARTS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The existing canopy mainly has the following problems: 1. The flame retardant performance of the traditional canopy knitted composite fabric must be added with a flame retardant to meet the requirements; 2. The canopy knitted composite fabric is easily polluted; 3. The knitted composite fabric is dirty. Difficult to clean; 4. The manufacturing process of knitted fabrics is complex, etc.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0016] Embodiment one: a kind of manufacturing method of composite fabric car headliner, comprises following process steps:

[0017] Product specifications: length 1750mm × width 1320mm

[0018] (1) Put the composite polyvinyl chloride fabric into an open fabric oven to heat, the heating temperature is 50°C, and the heating time is 120 seconds; Non-woven fabric is set; the thickness of the composite polyvinyl chloride fabric is 2.5mm;

[0019] (2) Preparation of canopy base material: the canopy base material is a PU composite board produced by Zhejiang Huajiang Technology Development Co., Ltd. The canopy substrate includes six layers, from top to bottom are EVA film, non-woven fabric, glass fiber felt, polyurethane foam, glass fiber felt, and non-woven fabric; first lay the non-woven fabric on the track of the composite machine, Sow glass fiber felt and EVA hot-melt adhesive powder on the non-woven fabric in sequence, and then carry out melting and compounding at 180°C and a...

Embodiment 2

[0026] Embodiment two: a kind of manufacturing method of composite fabric car headliner, comprises following process steps:

[0027] Product specifications: length 2300mm × width 1350mm

[0028] (1) Put the composite polyvinyl chloride fabric into an open fabric oven to heat, the heating temperature is 65°C, and the heating time is 60 seconds; Non-woven fabric is set; the thickness of the composite polyvinyl chloride fabric is 3mm;

[0029] (2) Preparation of canopy base material: the canopy base material is a PU composite board produced by Zhejiang Huajiang Technology Development Co., Ltd. The canopy substrate includes six layers, from top to bottom are EVA film, non-woven fabric, glass fiber felt, polyurethane foam, glass fiber felt, and non-woven fabric; first lay the non-woven fabric on the track of the composite machine, Sprinkle glass fiber and EVA hot-melt adhesive powder on the non-woven fabric in sequence, then carry out melting and compounding at 200°C and a pressu...

Embodiment 3

[0036] Embodiment three: a kind of manufacturing method of composite fabric car headliner, comprises following process step:

[0037] Product specifications: length 2300mm × width 1350mm

[0038] (1) Put the composite polyvinyl chloride fabric into an open fabric oven to heat, the heating temperature is 60°C, and the heating time is 100 seconds; Non-woven fabric is set; the thickness of the composite polyvinyl chloride fabric is 3mm;

[0039] (2) Preparation of canopy base material: the canopy base material is a PU composite board produced by Zhejiang Huajiang Technology Development Co., Ltd. The canopy substrate includes six layers, from top to bottom are EVA film, non-woven fabric, glass fiber felt, polyurethane foam, glass fiber felt, and non-woven fabric; first lay the non-woven fabric on the track of the composite machine, Sprinkle glass fiber and EVA hot-melt adhesive powder on the non-woven fabric in sequence, then carry out melting and compounding at 190°C and a pres...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to a method for manufacturing a composite fabric automobile roof, which is characterized by comprising the following process steps of: putting composite chloro fiber fabrics into an open-type fabric oven for heating; heating a roof base material in a heating oven; putting the heated composite chloro fiber fabrics on the roof base material and feeding into a die to press into a semi-finished product; putting the semi-finished product on a water jet cutting jig for cutting so as to cut oddments; blowing impurities on the surface of the semi-finished product completely and wiping oil stains on the surface by using alcohol to obtain a finished product. The method of the invention solves the problem of performance indexes such as flame retardance, stain resistance, easy cleaning and the like of the roof. Through a test, the surface of the automobile roof cannot be polluted.

Description

technical field [0001] The invention relates to a method for producing a car roof, in particular to a method for manufacturing a composite fabric car roof, which belongs to the technical field of car interior parts. Background technique [0002] The car roof is a decorative part installed on the top sheet metal of the car cockpit, which plays the role of heat insulation, absorbing part of the noise during driving and beautifying the cockpit. In the era of more and more pursuit of high performance, environmental protection, energy saving, lightweight, and individualization, the interior of a car, like the shape of a car, has become an important factor for people to choose a car. Therefore, the requirements for automotive interior parts are getting higher and higher. In the prior art, performance indicators such as flame retardancy and cleaning resistance of the canopy become bottlenecks, restricting the development of the canopy. The existing canopy mainly has the following...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B60R13/02D06C7/00D06C13/00D06H7/00
Inventor 郝晓东
Owner WUXI GISSING AUTO ACOUSTIC PARTS TECH CO LTD
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