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Method for rapidly detecting surface formation defect of thin sheet

A surface forming and thin plate technology, applied in the direction of measuring devices, instruments, mechanical devices, etc., to achieve the effect of simple measurement method, high accuracy and fast speed

Active Publication Date: 2011-06-15
SHOUGANG CORPORATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The purpose of the present invention is to provide a method for quickly detecting surface forming defects of thin plates such as automobile panels, home appliance panels, and building panels. The bulging test is added to the inspection items before leaving the factory, so as to overcome the surface forming defects of thin plates before leaving the factory. The shortcomings found, the bulging test can not only detect surface forming defects such as slip lines, orange peels, and inclusions on ordinary cold plates, but also detect forming defects such as inclusions on the surface of galvanized sheets, zinc layer peeling off, etc., and the measurement speed is fast and accurate High, greatly improving the qualified rate of products leaving the factory

Method used

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  • Method for rapidly detecting surface formation defect of thin sheet

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Example 1: The bulging height is 2mm, and the maximum strain on the bulging surface is about 0.2%. The cause of the slip line is the existence of the yield platform of the thin plate. The shifting line begins to appear, and the appearance of slipping line is a substandard product;

Embodiment 2

[0021] Example 2: The bulging height is 5mm, and the maximum strain on the bulging surface is about 1%. The cause of the slip line is the existence of the yield platform of the thin plate. The yield platform is most obvious when the strain is 1%, so the height It is the best height to detect the slip line, if there is a slip line, it is a substandard product;

Embodiment 3

[0022] Example 3: The bulging height is 10mm, and the maximum strain on the bulging surface is about 5%. At this time, because the strain of the board surface has passed the yield stage, the slip line defect will become less and less obvious, and the board surface will Orange peel defects begin to appear, and orange peel defects appear as unqualified products;

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Abstract

The invention relates to a method for rapidly detecting the surface formation defect of a thin sheet, belonging to the technical field of steel plate surface detection. The detection steps comprises the following steps: processing the thin sheet to be measured to sheet-like samples with a thickness identical to the shin sheet and a size meeting the requirement for a bulging test; cleaning the surface of the samples and drying; carrying out a rigid convex die bulging test to detect the surface formation defect, wherein different surface formation defects can be detected according to the different bulging depths because different bulging depths result in different deformation amount and different strain state of the thin sheet. The method has the advantages that the method not only can detect the surface formation defects of common cold plate, such as slip line, surface roughening and impurities, but also can detect the formation defects of Zn-plated plate, such as scaling and powderingof the surface Zn layer. In addition, the method is simple, and has high speed and high accuracy.

Description

technical field [0001] The invention belongs to the technical field of steel plate surface inspection, and in particular provides a method for detecting surface forming defects of automobile sheets and home appliance sheets, which can quickly detect defects that may occur in thin sheets such as automobile sheets, home appliance sheets, and building sheets during deformation, such as Surface forming defects such as slip lines, orange peel, inclusions, zinc layer defects, etc. Background technique [0002] Thin steel plates are mainly steel plates below 3mm. Thin plates mainly include automotive plates, home appliance plates, and construction plates. Before leaving the factory, thin plate products must undergo surface inspection, mechanical properties, and roughness measurements. The surface quality and basic mechanical properties of the front surface, while the sheet will have surface defects such as slip lines, orange peel, inclusions, and zinc layer peeling during use that ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N19/08
Inventor 李晓刚陈连峰郑天然陈庆杨瑞枫苗雨芳
Owner SHOUGANG CORPORATION
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