Phenolic resin and preparation method thereof as well as proppant and preparation method thereof
A technology of phenolic resin and proppant, which is applied in the direction of earthwork drilling, wellbore/well components, production fluid, etc., to achieve the effect of reducing the curing temperature and increasing the reaction sites
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The present invention also provides a preparation method of phenolic resin, including:
a) Mixing phenol, formaldehyde and resorcinol, and a condensation reaction occurs under the action of an acid catalyst; the weight ratio of resorcinol to phenol is 0.1-0.7:1;
b) subjecting the reaction product obtained in step a) to vacuum distillation to obtain a phenolic resin.
Preferably, the acid catalyst is prepared by mixing oxalic acid and phosphoric acid in a mass ratio of (0.5 to 1.5): (1.5 to 4). The mass ratio of the phenol, resorcinol, acid catalyst and formaldehyde is 1:(0.1~0.7):(0.025~0.027):(0.24~0.26); more preferably 1:(0.3~0.6):0.026: 0.255.
Preferably, the preparation method provided by the present invention can have three methods in the order of adding resorcinol. The first is to directly polymerize resorcinol, phenol and formaldehyde and then distill;
The second method is to pre-polymerize phenol and formaldehyde, distill the pre-polymerized product at atmospheric pre...
Example Embodiment
Example 1
Take 940g of phenol, 470g of resorcinol, and 37% formaldehyde into 648g, add 9.4g of oxalic acid and 18.8g of phosphoric acid (concentration of 85%), heat up to reflux reaction, react at constant temperature in this state for 4 hours, and distill to 140°C, then distilled at 170°C under reduced pressure (-0.095MPa), and put it on the tray to obtain 1328 g of resin. The properties of the phenolic resin prepared in this example are shown in Table 1.
Example Embodiment
Example 2
Take 940g of phenol and 37% formaldehyde into 648g, add 9.4g of oxalic acid, 18.8g of phosphoric acid (concentration of 85%), heat up to reflux reaction, react at constant temperature in this state for 4 hours, then distill to 105°C under normal pressure, and add to room temperature. 470 g of hydroquinone was reacted at a constant temperature for 1 hour, and then distilled at 170° C. under reduced pressure (-0.095 MPa), and placed on the tray to obtain 1348 g of resin. The properties of the phenolic resin prepared in this example are shown in Table 1.
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