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Manufacturing technological process of heat seal heat shrinkable sleeve

A technological process and thermal shrinkage technology, applied in lamination auxiliary operations, lamination devices, lamination, etc., can solve the problems of backward technology, slow engineering construction, low automation level, etc., to improve construction quality, reliable product quality, The effect of improving productivity

Inactive Publication Date: 2014-07-23
QINGDAO HUASHIDA MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the equipment for producing heat-shrinkable tapes is relatively backward in technology, which affects the production of heat-shrinkable products and seriously restricts the development of the industry.
In the existing technology, when producing heat shrinkable sleeves, it relies on stretching when producing PE substrates, and glues them after radiation irradiation to become heat shrinkable products. However, due to the low level of automation, it is impossible to form an accurate control of the shrinkage rate, which is about 20- Within 30%, the shrinkage is unstable, resulting in slow construction, time-consuming, energy-consuming, poor reliability of coating quality, and affecting project quality

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] 1) Prepare materials: Take 28kg of plastic base material and 28kg of melt adhesive to make a semi-finished material composited into a base material layer and a melt adhesive layer, and prepare a finished heat-shrinkable tape of appropriate width and length according to the diameter requirements.

[0029] 2) Pretreatment, peeling process, incision of the heat shrinkable substrate, low temperature treatment at minus 10 degrees, and then use 8kg pulling force to separate the glue from the substrate;

[0030] 3) The base material is heat-bonded with the base material, and the base material is in a state of 240 degrees, and the pressure is 1.5MPa, and it is stable for 160 seconds;

[0031] 4) The base material is pressed and cooled, and the base material is cooled rapidly at minus 5 degrees, the pressure is 1.0 MPa, and the time is 140 seconds;

[0032] 5) The substrate and the hot-melt adhesive are heat-bonded, and the hot-melt adhesive is attached to the substrate at a tem...

Embodiment 2

[0036] 1) Prepare materials: Take 50kg of plastic base material and 50kg of melt glue to make a semi-finished material compounded into a base material layer and a melt glue layer, and prepare a finished heat-shrinkable tape of appropriate width and length according to the diameter requirements.

[0037] 2) Pretreatment, peeling process, incision of the heat shrinkable substrate, low temperature treatment at minus 15 degrees, and then use 10kg pulling force to separate the glue from the substrate;

[0038] 3) The base material is heat-bonded with the base material, and the base material is in a state of 270 degrees, and the pressure is 1.9 MPa, and it is stable for 180 seconds;

[0039] 4) The base material is pressed and cooled, and the temperature of the base material is rapidly cooled to zero, the pressure is 1.5MPa, and the time is 160 seconds;

[0040] 5) The base material and the hot melt adhesive are thermally bonded, and the hot melt adhesive is attached to the base mat...

Embodiment 3

[0044] 1) Prepare materials: Take 80kg of plastic base material and 80kg of melt adhesive to make a semi-finished material compounded into a base material layer and a melt adhesive layer, and prepare a finished heat shrinkable tape with an appropriate width and length according to the diameter requirements.

[0045] 2) Pretreatment, peeling process, incision of the heat shrinkable substrate, low temperature treatment at minus 13 degrees, and then use 9kg pulling force to separate the glue from the substrate;

[0046] 3) The base material is heat-bonded with the base material, and the base material is in a state of 250 degrees, and the pressure is 1.7 MPa, and it is stable for 150 seconds;

[0047] 4) The base material is pressed and cooled, and the base material is rapidly cooled to minus 4 degrees, the pressure is 1.2 MPa, and the time is 160 seconds;

[0048] 5) The base material and the hot melt adhesive are thermally bonded, and the hot melt adhesive is attached to the bas...

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PUM

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Abstract

The invention relates to a manufacturing technological process of a heat seal heat shrinkable sleeve. The technological process comprises the following steps of: 1) taking out plastic base-material and melt, manufacturing a composite semi-finished product material of a substrate layer and a melt layer and manufacturing a heat shrinkable tape finished products with different widths and lengths according to diameter requirements; 2) cutting on the heat shrinkable substrate and peeling the substrate layer and the melt layer compounded into a double-layer heat shrinkable tape; 3) carrying out electrothermal heat seal on the substrate / substrate two ends on equipment; 4) carrying out stitching cooling on the part of the substrate treated with heat seal to satisfy temperature requirement of a next operation; 5) carrying out wind-heat heat seal on the cooled substrate and a first sol layer; 6) carrying out wind-heat heat seal on the first sol layer and a second sol layer; 7) finishing a welding side terminal. The invention effectively solves a problem of shrinkage of a heat shrinkable tape, substantially increases production efficiency and has wide market prospect.

Description

technical field [0001] The invention relates to a manufacturing process of a plastic product, in particular to a manufacturing process flow of a heat-sealing heat-shrinkable sleeve. Background technique [0002] In the mid-to-late 1990s, the oil and gas industry began to apply heat shrinkable products, and later expanded to urban gas pipelines, water pipelines and other fields. At present, the equipment for producing heat-shrinkable tapes is relatively backward in technology, which affects the production of heat-shrinkable products and seriously restricts the development of the industry. In the existing technology, when producing heat shrinkable sleeves, it relies on stretching when producing PE substrates, and glues them after radiation irradiation to become heat shrinkable products. However, due to the low level of automation, it is impossible to form an accurate control of the shrinkage rate, which is about 20- Within 30%, the shrinkage is unstable, resulting in slow con...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B32B37/06B32B37/10B32B37/08B32B38/04B32B38/10
Inventor 黄保东孙丕寿
Owner QINGDAO HUASHIDA MACHINERY
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