Ceramic particles with iron tailing powder and manufacturing method thereof

A technology of iron tailings powder and a manufacturing method, applied in the field of building materials manufacturing, can solve the problems of decreasing, increasing the production cost of ceramsite, and being difficult to find in a region or city.

Active Publication Date: 2012-06-20
范峪铭
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are two biggest disadvantages of this technical solution: one is that the amount of iron tailings powder is low, only 55-60%, and the other is that three materials such as fly ash, coal gangue and red mud need to be mixed at the same time. This material is difficult to find in a region or city. Even if there is, coal gangue needs to be crushed, dried, and ground, and red mud must be dried and ground. There are many processes, which will undoubtedly increase the production cost of ceramsite. Iron tailings powder ceramsite will lose its competitiveness in the market and will decline

Method used

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  • Ceramic particles with iron tailing powder and manufacturing method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] Weight ratio: iron tailings powder 90%;

[0024] Coal powder 10%;

[0025] Manufacturing process:

[0026] 1. Dry the iron tailings powder first, and then sieve it with a 0.3mm square hole sieve. The rest of the 0.3mm sieve is used as fine aggregate for concrete products, and the 0.3mm sieve bottom part is used as the main raw material for the production of ceramsite ;

[0027] 2. Measure the sieved iron tailings powder and coal powder respectively;

[0028] 3. Put the measured two kinds of materials into the blender, first dry blend for about 2 minutes, then add 1 / 2 water, then wet blend for about 1.5 minutes;

[0029] 4. Send the stirred wet mixed powder into the ball forming plate, add 1 / 2 water, and rotate into balls;

[0030] 5. Put the iron tailings powder ceramsite raw meal balls into the static continuous sintering kiln for roasting, the sintering temperature is 1240℃~1320℃, the sintering time is 2.3~2.6 hours, the iron tailings powder ceramsite ra...

Embodiment 2

[0036] Weight ratio: iron tailings powder 93%;

[0037] Coal powder 7%;

[0038] Manufacturing process:

[0039] 1. Dry the iron tailings powder first, and then sieve it with a 0.3mm square hole sieve. The rest of the 0.3mm sieve is used as fine aggregate for concrete products, and the 0.3mm sieve bottom part is used as the main raw material for the production of ceramsite ;

[0040] 2. Measure the sieved iron tailings powder and coal powder respectively;

[0041] 3. Put the measured two kinds of materials into the blender, first dry blend for about 2 minutes, then add 1 / 2 water, then wet blend for about 1.5 minutes;

[0042] 4. Send the stirred wet mixed powder into the ball forming plate, add 1 / 2 water, and rotate into balls;

[0043] 5. Put the iron tailings powder ceramsite raw meal balls into the double-layer continuous ceramsite sintering kiln for roasting, the sintering temperature is 1240℃~1320℃, and the sintering time is 2.3~2.6 hours. The iron tailings ...

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Abstract

The invention relates to ceramic particles with iron tailing powder and a manufacturing method thereof, which contain materials and the technological processes of proportioning and manufacturing. The mixture ratio of the materials is as follows: 90 to 93 percent of iron tailing powder and 7 to 10 percent of coal powder; the technological processes are as follows: drying the iron tailing powder firstly, then sieving, metering, adding 1 / 2 of water after conveying the iron tailing powder and the coal powder to a stirring machine and stirring for about 2 minutes in a dry way, then stirring for about 1.5 minutes in a wet way, conveying a wet powder material after being stirred into a balling disk, then adding the water for balling, placing the raw balls of the ceramic particles of the iron tailing powder into a double-layer continuous type ceramic particle sintering kiln for calcining, taking out of the kiln, cooling, crushing and sorting; and the ceramic particles with the iron tailing powder and the manufacturing method thereof are characterized in that the operation of proportioning is simple, the waste utilization rate of the iron tailing powder is very high, the water absorption rate of the ceramic particles is low, the cost is low, the strength is high, and each performance index of the ceramic particles of the iron tailing powder conforms to the requirements of national standards.

Description

technical field [0001] The invention relates to the technical field of building material manufacturing, in particular to an iron tailings powder ceramsite using iron tailings powder in industrial waste slag as a main raw material and coal powder as a secondary raw material and a manufacturing method thereof. Background technique [0002] Since the 1950s, Britain was the first in the world to produce fly ash ceramsite by using industrial waste residue—fly ash. my country began to study fly ash ceramsite sintering in the 1960s, and reached the climax of comprehensive utilization of fly ash until the 1990s. my country is a large coal-producing country and a large coal-fired power generation country. Therefore, there are many methods of comprehensive utilization of fly ash, such as sintering of fly ash ceramsite is one of the main utilization methods. [0003] Since the reform and opening up, my country's iron and steel industry has developed rapidly, and the annual discharge of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B33/132
CPCY02P40/60
Inventor 金立虎
Owner 范峪铭
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