Characteristic parameter-based method for condition monitoring and fault identification of planetary gearbox

A planetary gearbox, fault identification technology, applied in the direction of machine gear/transmission mechanism testing, etc., can solve the problems of complex vibration response, unable to monitor the state of planetary gearbox and fault identification, etc.

Inactive Publication Date: 2012-06-20
XI AN JIAOTONG UNIV
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Problems solved by technology

Therefore, the gear movement in a planetary gearbox is a typical compound movement, and its vibration response is more complex than that of a fixed-axis transmission gearbox. The corresponding fault diagnosis

Method used

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  • Characteristic parameter-based method for condition monitoring and fault identification of planetary gearbox
  • Characteristic parameter-based method for condition monitoring and fault identification of planetary gearbox
  • Characteristic parameter-based method for condition monitoring and fault identification of planetary gearbox

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Embodiment Construction

[0032] The present invention will be described in further detail below in conjunction with accompanying drawing: figure 1 Shown, flow process of the present invention is as follows:

[0033] 1) Use the acceleration sensor to collect the vibration signal of the planetary gearbox;

[0034] 2) Filter the vibration signal. Find the maximum value of the spectrum amplitude within half the planetary carrier modulation frequency range around the theoretical meshing frequency. All the signals within the frequency range of the 6th-order planet carrier modulation around the frequency are all filtered out, and at the same time, the 1-5 times the sun gear rotation frequency in the vibration signal is filtered out, and finally the effective value is calculated for the time domain signal after filtering to get the first A characteristic parameter filtered signal rms value (FRMS);

[0035] 3) Make a difference spectrum between the spectrum of the signal and the normal signal, then accumula...

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Abstract

The invention discloses a characteristic parameter-based method for the condition monitoring and the fault identification of a planetary gearbox. According to the characteristic parameter-based method, two characteristic parameters, i.e. filtered root mean square (FRMS) and difference spectrum energy (DSE), are proposed, the running condition of the planetary gearbox is monitored respectively through a time domain and a frequency domain due to the two characteristic parameters, and the fault of the planetary gearbox is finally identified by combining the time domain with the frequency domain. The characteristic parameter-based method has the advantages that: the two characteristic parameters are proposed aiming at the problem of fault diagnosis of the planetary gearbox, the defects that the traditional parameters, such as root mean square, kurtosis, FM0, FM4 and the like, for the condition monitoring of a fixed-axle gearbox cannot used for effectively monitoring the running condition of the planetary gearbox, are overcome, and thus, the condition monitoring and the fault identification of the planetary gearbox can be accurately achieved.

Description

technical field [0001] The invention belongs to the field of fault diagnosis of mechanical equipment, and relates to a method for state monitoring and fault identification of a planetary gearbox based on characteristic parameters, which can accurately monitor the operating state of the planetary gearbox and effectively realize fault identification of the planetary gearbox. Background technique [0002] Planetary gearbox has many advantages such as light weight, small size, large transmission ratio, strong carrying capacity and high transmission efficiency, so it has been widely used in machinery in wind power generation, aviation, shipbuilding, metallurgy, petrochemical, mining, lifting and transportation, etc. transmission system. Planetary gearboxes usually work in harsh environments with low speed and heavy loads, so failures such as severe wear and fatigue cracks of key components such as sun gears, planetary gears, ring gears and planetary carriers occur from time to ti...

Claims

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Application Information

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IPC IPC(8): G01M13/02
Inventor 雷亚国林京孔德同韩冬廖与禾王琇峰
Owner XI AN JIAOTONG UNIV
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