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Method for preparing insulator

A technology of insulators and manufacturing methods, applied in insulators, electrical components, circuits, etc., can solve the problems of poor surface mechanical strength, prone to cracks, and high surface mechanical strength, and achieve good electrical and mechanical properties, good electrical properties and mechanical properties. Performance, manpower saving effect

Active Publication Date: 2012-07-04
STATE GRID CORP OF CHINA +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

This technology allows us to create a 3D structure called bone from wires wrapped around a special material like paper instead of traditional methods such as weaving them into shapes. By doing this, there are fewer steps needed than making up conventional structures, saving time and reducing labor costs compared to current processes. Additionally, these materials have excellent electricity conductivity but they also provide better strength when used inside buildings due to their lower density relative to regular steel bars. These technical results allow for more efficient use of space while maintaining structural integrity during power line construction operations.

Problems solved by technology

This patented technical problem addressed in this patents relates to improving the design of composite posts insulator materials that can resist external environmental factors such as rainwater, snow loadings, impact from vehicles, strong winds, etc., while still maintaining their ability to handle these physical conditions without losing structural integrity over time due to crack formation caused by thermal stress cycles like those experienced when installing overhead wires underground at electric facilities.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] The preparation method of hollow insulator comprises the following steps:

[0015] a. Make the glass fiber bundles into a three-dimensional skeleton that matches the shape of the insulator. The surface is made of glass fiber cloth, impregnated with epoxy resin,

[0016] b. When it starts to solidify, apply resin containing ceramic powder or glass powder evenly on the surface and put it into the insulator mold;

[0017] c. Insert the demoulding tube in the center of the mold;

[0018] d. Heat and shape, pull out the release tube after curing, and then demould to make a hollow insulator.

Embodiment 2

[0020] A method for preparing a solid insulator, comprising the following steps:

[0021] a. Make the glass fiber bundles into a three-dimensional skeleton that matches the shape of the insulator. The surface is made of glass fiber cloth, impregnated with epoxy resin,

[0022] b. When it starts to solidify, apply resin containing ceramic powder or glass powder evenly on the surface and put it into the insulator mold;

[0023] c. Manufacturing method of FRP rod: Twist the glass fiber bundle into a twist shape, impregnate it with epoxy resin, and pultrude it into a solid insulator mandrel;

[0024] d. Implant the extruded glass fiber reinforced plastic rod in the middle of the mold, heat and set the shape, the glass fiber reinforced plastic rod and the insulator solidify as one, demould, and make a solid insulator.

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PUM

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Abstract

The invention discloses a method for preparing an insulator. The method comprises the following steps of: a, preparing a three-dimensional framework which has a shape matched with that of the insulator by using a glass fiber bundle, wherein glass fiber cloth is coated on the surface of the framework and is soaked with epoxy resin; b, when the epoxy resin starts to solidify, uniformly coating resin containing ceramic powder or glass powder on the surface of the framework, and putting the framework into an insulator mold; and d, raising the temperature, sizing, solidifying and then demoulding to obtain the insulator. According to the integrated insulator prepared by the method, a process of sleeving umbrella skirts on core rods of the insulator sequentially one by one is eliminated, and labor power is saved; and the insulator prepared by the process has low dead weight, a high electrical property and a high mechanical property. Both a hollow insulator and a solid insulator which are prepared by the process have a high electrical property, a high mechanical property and low dead weight. The insulator is suitable for outdoor high-voltage power transmission lines.

Description

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Claims

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Application Information

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Owner STATE GRID CORP OF CHINA
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