Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Low-pressure casting mold for aluminum alloy wheel hub and pouring method of low-pressure casting mold

An aluminum alloy wheel hub and low-pressure casting technology, which is applied in the field of mechanical casting, can solve the problems of not being able to meet customer requirements, increase the weight of the wheel hub, and increase oil loss, so as to shorten the solidification time, improve mechanical properties, and meet the requirements of light weight. Effect

Inactive Publication Date: 2012-12-05
LIANYUNGANG QICHUANG ALUMINUM PROD MFG
View PDF3 Cites 26 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The gate of the existing aluminum alloy wheel casting mold is located at the splitter cone position of the lower die, see figure 1 , the gate is set at the position of the splitter cone 8, and the size and shape of the gate used for each size of the hub are uniquely determined; the method of casting the hub using this mold is the center casting method, and the cooling method of this casting is according to the rim Parts, spoke parts, and mounting surface parts are directional solidified, and because the spoke part is an important supply channel for aluminum water to the rim part, in order to ensure a good flow of aluminum water, the spoke part can only be thickened. The existing hub spoke The thickness of the wheel hub is generally 15-20mm, especially the existing 17-inch wheel hub, which increases the weight of the wheel hub virtually. The speed will slow down, and the sensitivity of the steering wheel will also decrease, so it is necessary to adopt lighter aluminum alloy wheels. As the recent automotive industry has increasingly stringent requirements for lightweight aluminum alloy wheels, it is no longer possible to adopt the existing center casting method. To meet customer requirements

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Low-pressure casting mold for aluminum alloy wheel hub and pouring method of low-pressure casting mold
  • Low-pressure casting mold for aluminum alloy wheel hub and pouring method of low-pressure casting mold
  • Low-pressure casting mold for aluminum alloy wheel hub and pouring method of low-pressure casting mold

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] Liquid aluminum composition

[0054]

[0055] Adopt casting mold of the present invention, the height of spoke place mold cavity is 9.5mm, and its technical process and parameters during pouring are as follows:

[0056] 1) Make the molten aluminum enter the riser from the holding furnace under pressure until it reaches the top of the riser, but has not yet entered the casting cavity. At this time, the pressure gradually increases from 0 to 0.1-0.2kgf / cm 2 , the time of the ascending liquid stage is 10-20s;

[0057] 2) The molten aluminum enters the casting cavity smoothly until it fills the cavity, and the pressure is from 0.1-0.2kgf / cm 2 Rise to 0.2-0.250kgf / cm 2 , keep the pressure at 0.2-0.250kgf / cm 2 , the holding time is 8-15s;

[0058] 3) Continue to increase the pressure when the molten aluminum fills the casting cavity, the pressure is from 0.2-0.250kgf cm 2 Rise to 0.35-0.40kgf / cm 2 , the time is 20-25s;

[0059] 4) Keep the pressure at 0.35-0.40kgf / c...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Heightaaaaaaaaaa
Login to View More

Abstract

The invention relates to a low-pressure casting mold for an aluminum alloy wheel hub, which comprises an upper mold, an upper mold core, a left side mold, a right side mold and a lower mold, wherein the upper mold core is arranged on the upper mold; the upper mold, the upper mold core, the left side mold, the right side mold and the lower mold are assembled to form a casting cavity for casting the wheel hub; the casting cavity comprises a rim cavity and a spoke cavity of the wheel hub; a spreader is arranged on the lower mold; a sprue is formed on each of the left side mold and the right side mold and directly communicated with the rim cavity; a sprue cup is arranged on a lower mold board; the upper end of the sprue cup is communicated with the sprues; and the lower end of the sprue cup is communicated with a riser tube inserted into a holding furnace. The invention further relates to a pouring method with the adoption of the mold. As the sprues are formed on the side molds and directly communicated with the rim cavity, when a spoke is thin, the solidification time of the spoke is shortened, a metallurgical structure becomes more dense as the solidification time of aluminum liquid is shortened, and further the mechanical property can be improved; and the mechanical property of the wheel hub is improved obviously while the wheel hub is lighter.

Description

technical field [0001] The invention relates to the technical field of mechanical casting, in particular to a low-pressure casting mold for an aluminum alloy wheel hub and a pouring method thereof. Background technique [0002] The gate of the existing aluminum alloy wheel casting mold is located at the splitter cone position of the lower die, see figure 1 , the gate is set at the position of the splitter cone 8, and the size and shape of the gate used for each size of the hub are uniquely determined; the method of casting the hub using this mold is the center casting method, and the cooling method of this casting is according to the rim Parts, spoke parts, and mounting surface parts are directional solidified, and because the spoke part is an important supply channel for aluminum water to the rim part, in order to ensure a good flow of aluminum water, the spoke part can only be thickened. The existing hub spoke The thickness of the wheel hub is generally 15-20mm, especiall...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B22D18/04
Inventor 金仁国
Owner LIANYUNGANG QICHUANG ALUMINUM PROD MFG
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products