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Oil change system of wind driven generator gearbox and leak-proof security protection method for oil chang

A technology for wind turbines and gearboxes, applied in the directions of gear lubrication/cooling, belt/chain/gear, mechanical equipment, etc., can solve the problems of oil pollution of the marine environment, high cleaning costs, bursting and shedding, etc. The effect of reducing losses and possibilities

Active Publication Date: 2015-03-11
内蒙古中科凌胜科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the wind farms are all located in places with abundant wind resources, the oil change pipes are likely to shake greatly due to strong winds during the oil change process, and even cause bursting and falling off. When the oil pipes burst and fall off, there will be a large amount of oil leakage
If the oil change process takes place in the tower, the leaked oil will pollute the inner wall of the tower and the devices in the tower, and the cleaning cost is extremely expensive. What is more serious is that the oil spills on the converter working under high pressure in the tower , will damage the converter, and the loss is as high as hundreds of thousands to several million
If the oil change process is outside the tower, it is extremely dangerous for the oil change pipe weighing several hundred kilograms to fall rapidly from a height of 100 meters under the action of wind force, posing a considerable threat to people and objects within a range of 100 meters. , once it falls, the consequences will be unimaginable
And for offshore wind turbines, the leaked oil will pollute the marine environment, and the consequences are quite serious

Method used

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  • Oil change system of wind driven generator gearbox and leak-proof security protection method for oil chang
  • Oil change system of wind driven generator gearbox and leak-proof security protection method for oil chang
  • Oil change system of wind driven generator gearbox and leak-proof security protection method for oil chang

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] see figure 1 with figure 2 , a wind power generator gearbox oil change system, including a waste oil extraction system and a new oil filling system, the waste oil extraction system includes a waste oil pipe 14, a waste oil delivery pump 20 and a waste oil tank 22, and the waste oil delivery pump 20 passes through the waste oil The oil pipe 14 transports the waste lubricating oil in the gear box 1 located at the top of the tower tube 3 of the wind power generator to the waste oil tank 22. The new oil filling system includes a new oil pipe 15, a new oil delivery pump 25 and a new oil tank 23. The delivery pump 25 injects the new oil in the new oil tank 23 into the gear box 1 through the new oil pipe 15, and it is characterized in that a waste oil leakage prevention safety protection device is provided along the waste oil pipe 14, that is, it is close to the gear box 1 A three-way solenoid valve I11 is installed in series on the high-altitude initial section of the waste...

Embodiment 2

[0038] The technical solution of this embodiment is basically the same as that of Embodiment 1, especially in that:

[0039] In this example, see Figure 5 with Image 6 , the three-way solenoid valve I11 and the three-way solenoid valve III8 carry out data transmission with the central control unit 2 through wireless communication equipment, specifically, the command signal output end of the central control unit 2 is connected to the wireless signal sending device 18, and the three-way solenoid valve I11 The signal receiving end is connected to the wireless signal receiving device 12 , and the signal receiving end of the three-way solenoid valve III 8 is connected to another wireless signal receiving device 7 . For the wind turbine gearbox oil change system of this embodiment, which is installed in high-altitude electronic component equipment, the use of wireless signal transmission is safer and more reliable than wired link transmission. In addition to ensuring the stabilit...

Embodiment 3

[0041] The technical solutions of this embodiment are basically the same as those of the foregoing embodiments, and the special features are:

[0042] In this example, see Figure 7 , the waste oil extraction system and the new oil filling system are also provided with a safety enhanced auxiliary protection mechanism, the safety enhanced auxiliary protection mechanism is composed of a steel cable 16 and a plurality of flexible stable rings 17, the top of the steel cable 16 is connected to the steel cable fixing pile 6, The cable fixed pile 6 is fixedly connected to the top of the tower tube 3 of the wind-driven generator, and the bottom end of the steel cable 16 is connected to the ground pile 29, and the ground pile 29 is fixedly connected to the bottom foundation of the tower tube 3 of the wind-driven generator, so that the steel cable 16 Set from top to bottom, and be stretched and straightened, each flexible stable ring 17 has one end to cover the waste oil pipe 14 or new ...

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Abstract

The invention discloses an oil change system of a wind driven generator gearbox. The oil change system comprises a waste oil extraction system and a new oil filling system. A waste oil leak-proof security protection device is respectively arranged along the pipelines of a waste oil pipe and a new oil pipe. A leak-proof security protection method of the oil change system is composed of two steps, namely waste oil extraction and new oil transformation, and the specific steps are as follows: firstly, starting a waste oil transfer pump to pump the waste oil in the gearbox of the tower top of a wind driven generator into a waste oil tank through the waste oil pipe, and then starting a new oil transfer pump to fill the new oil in a new oil tank into the gearbox through the new oil pipe. The leak-proof security protection method provided by the invention cannot only reduce the possibility of an accident in the oil change process, but also can farthest prevent leakage under the circumstance of oil pipe damages to the maximum limit. The leak-proof security protection system is simple in structure and low in cost, and the leak-proof security protection method is easy to operate and excellent in performance, thereby being suitable for being used in oil change process for various wind driven generator gearboxes.

Description

technical field [0001] The invention relates to gear box oil change equipment and an oil change method, in particular to gear box oil change equipment and a leak-proof and safe oil change method located at high altitudes, which can be used for wind power generator gear box oil change. Background technique [0002] With the advancement of the sustainable development strategy, wind power technology has developed rapidly in recent years. But there are some problems in the maintenance of wind power generation equipment at present. After the gearbox of the wind turbine is used for a period of time, it will wear to a certain extent and affect the normal use of the lubricating oil in the gearbox. Therefore, people need to regularly replace the lubricating oil in the wind turbine gearbox. There are generally two types of oil change methods at present, one of which needs to use manpower to transfer the oil barrel by barrel to the gearbox at a height of 100 meters. It usually takes ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F16H57/04F16H33/00F16H31/00
Inventor 沈维汪潮倪敏张金艺尤晓敏
Owner 内蒙古中科凌胜科技有限公司
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