Methods of balancing production lines in the industrial sewing industry

A production line and production line balance rate technology, applied in the computer field, can solve problems such as waste of human resources, incorrect adjustment of production lines, and low supervision efficiency, so as to reduce waiting time, save human resources, and improve production efficiency.

Inactive Publication Date: 2015-09-02
XIDIAN UNIV
View PDF3 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the shortcomings of this method are: users need to conduct on-site supervision in the production workshop, which causes waste of human resources, and the supervision efficiency is not high, and this method needs to manually count the number of products that have passed through each process and the time it takes to complete each process , unable to efficiently obtain production line information and adjust the production line in time
The disadvantage of this method is that the task data on the production line must be manually collected by punching cards, the reliability and accuracy of the data is not high, and the balance rate of the production line cannot be calculated correctly and effectively, which may lead to wrong adjustments to the production line

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Methods of balancing production lines in the industrial sewing industry
  • Methods of balancing production lines in the industrial sewing industry
  • Methods of balancing production lines in the industrial sewing industry

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0032] The present invention will be further described below in conjunction with the accompanying drawings.

[0033] Refer to attached figure 1 , The specific implementation steps of the present invention are as follows.

[0034] Step 1, Task Precursor Graph Initialization

[0035] The task nodes on the production line are represented by rectangular boxes, and the rectangular boxes are numbered one by one starting from 1 according to the task execution process, and the rectangular boxes are connected according to the sequence dependencies of the tasks to generate the task precursor graph. In the present invention, the generated task predecessor map is as attached figure 2 As shown, the rectangles in the figure represent the tasks on the production line, the numbers below the rectangles indicate the order in which tasks are executed on the production line, the numbers in the rectangles indicate the time it takes to complete the task, and the direction of the arrow indicates ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a method for balancing a production line in an industrial sewing industry. The method comprises the following concrete steps: (1) connecting task nodes in a production line according to a sequence dependency relation of tasks so as to generate a task precursor diagram; (2) according to the sequence of the task nodes in the task precursor diagram, carrying out topological sorting on the task nodes in the task precursor diagram so as to generate a topological sequence; (3) according to the topological sequence, sequentially allocating sewing devices matched with the types of the task nodes to the task nodes, and if adjacent task nodes use the sewing devices of the same type, merging the adjacent task nodes into a same process according to the original sequence; (4) according to the process of division and the type allocating results of the sewing devices and in combination with a production line balancing rate formula, allocating a reasonable number of sewing devices for each process; (5) according to the allocating result, virtualizing a logical production line corresponding to an actual production line in a visual interface by a user; and (6) checking the production line information of the logical production line, so that the user can balance the production line in time.

Description

technical field [0001] The invention belongs to the field of computer technology, and further relates to a method for balancing production lines in the industrial sewing industry in the field of computer software applications. This method topologically sorts the production task set according to the sequence dependencies of the tasks on the production line, divides the tasks in the topological sequence according to the type of sewing equipment used by the adjacent task nodes, and allocates the corresponding type and quantity of sewing equipment; and through the ZigBee network, collect data from the control box of the sewing equipment on the production line, and use the visual interface to monitor the production line in real time, which can be applied to balance the production line and improve production efficiency. Background technique [0002] At present, in the field of production line balance, in order to achieve the goal of improving the balance rate of the production lin...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Patents(China)
IPC IPC(8): G06F17/30G06Q10/06
Inventor 杜军朝刘惠李瑞李赞李晓军刘文涛薛鹏李旋陈倩黎建文
Owner XIDIAN UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products