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Welding method of coated steel plate

A welding method and steel plate technology, applied in welding equipment, resistance welding equipment, manufacturing tools, etc., can solve the problems of rising structure price and increasing structure weight, and achieve the effect of high joint strength, superior appearance and low cost

Inactive Publication Date: 2016-01-27
NISSHIN STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the joining method using accessory parts will increase the weight of the joined structure, and the price of the structure will also increase due to the cost of the attached parts.

Method used

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  • Welding method of coated steel plate
  • Welding method of coated steel plate
  • Welding method of coated steel plate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0064] As a material for projection welding, a steel sheet coated with an organic coating as an insulating coating on only one side of a hot-dip galvanized steel sheet with a length of 70 mm, a width of 40 mm, and a thickness of 0.8 mm was used.

[0065] In order to join the surface with the coating and the surface without the coating, various punches and dies with different clearances are used at the joint of the coated steel plate on the side where the coating is on the joint surface. The metal body is punched from the non-coated side to form protrusions.

[0066] Table 1 shows the diameter (Dp) of the punch used, the diameter (Dd) of the punching die, and the amount of void. In addition, the shape of the tip of the punch is flat and the diameter is shown in Table 1.

[0067] [Table 1]

[0068] Table 1: Punches, stamping dies and voids used (Example 1)

[0069]

[0070] Such as Figure 4 As shown, the protrusions of the coated steel sheets after punching were overlapp...

Embodiment 2

[0080] In the above case, if the amount of space becomes large, the punched metal piece will remain.

[0081] Therefore, a small amount of space was set, and the state of remaining punched metal pieces was observed.

[0082] Metal plates were punched in the same manner as in Example 1 using the dimensions shown in Table 3 as a punch and a punching die.

[0083] Table 4 shows the state of remaining punched metal pieces.

[0084] From the above results, it is judged that if the void amount is 100% or less, the punched metal sheet does not remain after punching, and projection welding can be performed without removing the punched metal sheet before pressure joining.

[0085] Compared with the results of Example 1, it is judged that if the amount of space is 60 to 100%, there is no need to remove the punched metal sheet, and projection welding can be performed simply.

[0086] [table 3]

[0087] Table 3: Punches, dies and voids used (Example 2)

[0088]

[0089] [Table 4]

...

Embodiment 3

[0093] In the above description, in order to enlarge the contact area during resistance welding, the following image 3 The rim processing shown in -b is effective.

[0094] Therefore, try to image 3 As shown in -b, when using a punch with a small-diameter cylindrical part and a large-diameter cylindrical part, and performing burring with the large-diameter cylindrical part, the amount of space left in the small-diameter cylindrical part and the large diameter The influence of the void amount of the cylindrical part was studied.

[0095] Using the dimensions shown in Tables 5 and 6 as a punch and a punching die, a metal plate was punched in the same manner as in Example 1.

[0096] As in Example 1, various changes were made to the electrode pressing force and voltage as shown in Table 7, and bonding was performed by projection welding.

[0097] With regard to the state of the coating film, peeling did not occur on the coating film at the joined site under all test conditio...

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PUM

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Abstract

Provided is a method for welding coated steel plates in which a metal portion of a metal plate having one surface coated with an insulating film is punched from the other surface having no insulating film with a punch having a flat end and a die paired therewith, whereby the lower end of the metal portion on the inner surface of the punched hole is exposed at the surface coated with the insulating film. The exposed portion is then brought into contact with another metal plate, allowing an electric current to pass therethrough for jointing by resistance welding.

Description

technical field [0001] The present invention relates to a method of connecting a metal body in contact with a metal body in contact with a surface covered by an insulating film on one side of a metal plate covered with an insulating film by means of a resistance welding method. Background technique [0002] In metal structures, the technique of providing an insulating film such as a coating film for the purpose of improving corrosion resistance, improving appearance, and the like is applied in various ways in various ways. [0003] As a method of providing an insulating coating, there are cases where a structure is directly fabricated from a metal plate and an insulating coating is added in a subsequent process, or a structure is constructed using a metal plate covered with an insulating coating. In the case of directly manufacturing a structure from a metal plate and adding an insulating coating in a subsequent process, resistance welding is often used as a joining method r...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K11/16B21D28/24B23K11/14
CPCB23K11/14B23K11/11B23K11/166B23K2101/18B23K2101/34B23K2103/04
Inventor 吉田刚之朝田博
Owner NISSHIN STEEL CO LTD