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Methods of MC nylon pipe flange reinforcing device and flange

A technology for strengthening devices and manufacturing methods, which is applied in the direction of pipeline connection layout, pipe/pipe joints/pipe fittings, mechanical equipment, etc., can solve the problems of dimensional stability, thermal stability, strength and stiffness gap, etc. Weight, effect of increasing application range

Active Publication Date: 2013-06-26
广东科进新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, MC nylon pipe flanges have a certain gap compared with steel flanges in terms of dimensional stability, thermal stability, strength and rigidity. and rigidity for further improvement

Method used

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  • Methods of MC nylon pipe flange reinforcing device and flange
  • Methods of MC nylon pipe flange reinforcing device and flange
  • Methods of MC nylon pipe flange reinforcing device and flange

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] figure 1 Among them, the present invention discloses a manufacturing method of an MC nylon pipeline flange reinforcing device, the reinforcing device is a reinforcing member arranged in a flange, and the manufacturing method comprises the following steps:

[0041] Step I. Select steel plates of different thicknesses and process the inner and outer diameters of the steel plates according to the different calibers of the flanges to form the reinforcement 1;

[0042] Step II. Drill holes on the reinforcement 1, including the nylon penetration hole 1 during the molding process and the reserved hole 4 for installation after molding;

[0043] Step III. Fold the fixing part 3 matching the notch of the casting mold with a steel wire, and then fix the fixing part 3 on the reinforcement part 1 . In this embodiment, four fixing components 3 are provided, which are evenly fixed on the edge of the reinforcing member 1 .

[0044] Specifically, a Φ10mm hole head is selected to unif...

Embodiment 2

[0049] The steps of the manufacturing method of the MC nylon pipe flange strengthening device in this embodiment are the same as those in Embodiment 1, except that when the reserved hole 4 is drilled, it is 6mm larger than the diameter of the standard bolt hole, which can ensure that there is a nylon layer around the hole after drilling. If it is thicker, the reinforcement 1 is not exposed, and the effect of the flange wrapping the reinforcement 1 is better, and the nylon layer plays a protective role and prevents corrosion.

[0050] The height difference between the free end 31 and the fixed end 32 of the fixing member 1 is 10 mm. The free end 31 is higher than the fixed end 32 by a certain height, so that a layer of MC nylon layer can be cast into the disk surface of the reinforcement 1 near the pipe side, and the reinforcement 1 is completely wrapped in the flange. The curved ruler-shaped hook is adopted, and the reinforcing member 1 is conveniently fixed with the casting mol...

Embodiment 3

[0053] The present invention also discloses a manufacturing method of the MC nylon pipeline flange integrally formed with the above-mentioned strengthening device, which includes the following steps, such as figure 2 ,

[0054] Step 1. At the inner diameter port of the mold shaft cover of the casting mold, according to the shape and length of the fixing part on the reinforcing member, corresponding gaps for fixing the fixing parts are made; in this embodiment, the gaps on the end of the casting mold are set to 4, Evenly distributed at the inner diameter port of the mold shaft cover to ensure that it is used in conjunction with the fixing part 3 on the reinforcement part 1.

[0055] Step 2. Clean the casting mold and apply release oil evenly;

[0056] Step 3. Align the fixing parts on the reinforcement with the gaps of the mold shaft covers placed at both ends of the casting mold;

[0057] Step 4. Preheat the casting mold and inject MC nylon to make the flange;

[0058] Ste...

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Abstract

The invention relates to a manufacturing method of an MC nylon pipe flange reinforcing device, and a manufacturing method of an MC nylon pipe flange comprising the reinforcing device. The reinforcing device is a reinforcing part arranged inside a flange plate. The manufacturing methods include the following steps: selecting a steel plate to manufacture the reinforcing part; drilling a nylon permeating hole and a performed hole; and using metal wires to manufacture a fixing part. In the MC nylon pipe flange, the flange plate and the reinforcing part are formed in an integrated mode, and on the basis that the flange resolves the problems that a steel flange is easy to corrode and crack to cause leakage, tightness, stability and rigidity of the MC nylon pipe flange are also improved. The methods of the MC nylon pipe flange reinforcing device and the flange are simple in production process, save raw material, and are low in cost, strong in practicality, and wide in application.

Description

technical field [0001] The present invention relates to the technical field of pipeline fittings, and more specifically, to a method for manufacturing an MC nylon pipeline flange reinforcement device and a method for manufacturing an MC nylon pipeline flange provided with the reinforcement device. Background technique [0002] In pipeline engineering, flange connection is often used for pipeline connection. Pipeline flanges generally include steel flanges and nylon pipeline flanges. Among them, MC nylon (Monomer casting nylon, also known as cast nylon) has light weight, high strength High, self-lubricating, wear-resistant and corrosion-resistant and other characteristics are widely used in petroleum, mining, papermaking, and metallurgical industries. MC nylon pipe flanges better solve the leakage problems of steel flanges that are easy to corrode and burst. However, MC nylon pipe flanges have a certain gap compared with steel flanges in terms of dimensional stability, therm...

Claims

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Application Information

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IPC IPC(8): F16L47/14B29C39/10B29C39/44
Inventor 邱玉佩邱培宏
Owner 广东科进新材料有限公司