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Prediction Method of Qualification Rate of Contactor Release Time Based on Monte Carlo Simulation

A Monte Carlo simulation and release time technology, which is applied in instruments, special data processing applications, electrical digital data processing, etc. It can solve the problems of high design and test costs, long design cycles, etc., to reduce test costs and improve reliability. , the effect of shortening the trial production cycle

Active Publication Date: 2016-04-20
HARBIN INST OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] The purpose of the present invention is to solve the problem of long design period and high cost of design and test caused by processing and manufacturing samples in the method of testing the parameters of release time by making samples according to the design drawings in the design process of the existing contactor , the present invention provides a release time pass rate prediction method based on Monte Carlo simulation contactor release time pass rate

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  • Prediction Method of Qualification Rate of Contactor Release Time Based on Monte Carlo Simulation
  • Prediction Method of Qualification Rate of Contactor Release Time Based on Monte Carlo Simulation
  • Prediction Method of Qualification Rate of Contactor Release Time Based on Monte Carlo Simulation

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specific Embodiment approach 1

[0041] Specific implementation mode one, see figure 1 This embodiment will be described. A method for predicting the pass rate of contactor release time based on Monte Carlo simulation described in this embodiment, the method includes the following steps:

[0042] Step 1: According to the design documents and process drawings, obtain the design value of the size parameter, the design value of the design parameter, the design value of the adjustment parameter and the tolerance range of each parameter that affect the release time of the contactor, according to the central limit theorem of independent and identical distribution Use MATLAB to generate N groups of three types of parameter combinations that vary within the tolerance range and conform to the normal distribution: size parameters, design parameters, and adjustment parameters. The parameter N is an integer greater than or equal to 1000;

[0043] Step 2: The above N groups of three types of parameter combinations are se...

specific Embodiment approach 2

[0048] Specific implementation mode two, see figure 2 This embodiment will be described. The difference between this embodiment and the Monte Carlo simulation-based contactor release time qualification rate prediction method described in the first specific embodiment is that the contactor release time acquisition module is implemented by software technology, and the working process of this module includes The steps are as follows:

[0049] Step A, setting the calculation parameters of the contactor model and initializing the characteristic parameters;

[0050] Step B, calculating the flux linkage at the current moment from the integral of the coil voltage, current and flux linkage at the previous moment;

[0051] Step C, obtaining the coil current from the coil flux linkage and armature displacement look-up table;

[0052] Step D, the coil current and armature displacement obtained in step C are checked in the comparison table to obtain the electromagnetic attraction force...

specific Embodiment approach 3

[0064] Specific Embodiment 3. The difference between this embodiment and the Monte Carlo simulation-based method for predicting the pass rate of contactor release time described in Embodiment 2 is that the comparison table is the relationship between the coil flux linkage of the contactor and the coil current. and the two-dimensional table of armature displacement, the comparison table is obtained through the following steps:

[0065] Step H, establish a three-dimensional model of the electromagnetic mechanism in the UG software according to the design drawing of the electromagnetic mechanism of the contactor;

[0066] Step 1, through the software finite element software FLUX, according to the three-dimensional model of the electromagnetic mechanism, calculate the coil current, armature displacement, electromagnetic attraction force and flux linkage of multiple groups of contactors;

[0067] Step J, according to step I, obtain the coil current, armature displacement, electroma...

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Abstract

The invention relates to a contactor releasing time yield predicating method based on Monte Carlo simulation, and belongs to the technical field of contactor detection. The contactor releasing time yield predicating method solves the problems of high design and test cost and long design period caused by that samples need to be processed in the method for testing the releasing time parameter during design of contactors in the prior art. The method comprises the following steps of: determining three parameter design values capable of affecting the releasing time and upper and lower limitations of the three parameter design values according to the contactor design document, and generating N groups of parameter combinations by an independent identically distributed central-limit theorem using MATLAB; obtaining N groups of releasing time characteristic parameters according to the N groups of parameter combinations; obtaining the distribution characteristic of the releasing time parameters; and finally, obtaining the contactor releasing time yield according to the distribution characteristic and releasing time design parameters of the contactor by using a Simpson law. The method is suitable for predicating and analyzing the contactor releasing time yield in the design link of the contactor so as to provide the basis of correcting the design parameters for designers of the contactor.

Description

technical field [0001] The invention belongs to the field of contactors, and relates to a method for calculating the pass rate of release time, in particular to a method for analyzing the pass rate of release time of a contactor based on Monte Carlo simulation. Background technique [0002] The release time is the most important basic parameter of the contactor, and it is an important factor in determining the on-off current capability of the contactor. It can be directly determined whether the contactor is qualified according to this parameter. Article 7.2.6 of "TB / T2767-2010 DC Contactor for Rolling Stock" clearly stipulates that "the manufacturer shall give the release time of the contactor under the rated control power supply voltage and nominal air pressure". However, in actual product development, due to the complexity of the actual mechanism, various parameters including size parameters, design parameters and adjustment parameters will have a certain impact on the rel...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06F17/50
Inventor 杨文英周学周志凯陈默周文博翟国富
Owner HARBIN INST OF TECH