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Machining method for gear shaft in angle steering gear assembly

A processing method and technology for an angular steering gear, which are applied in the processing field of gear shafts, can solve problems such as low service life, cracking, loose gear shaft snap rings, etc., meet the requirements of fatigue resistance and torsional strength, improve stability, prolong effect of cycles

Active Publication Date: 2013-12-25
靖江市恒通汽车配件制造有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] According to relevant literature retrieval, at present, most of the angle steering gears used in large passenger cars in my country are imported, and the price of imported angle steering gears is relatively expensive. will seriously affect the production of automobiles
However, in the actual use of the imported angle steering gear, oil leakage often occurs, especially in the case of high torque, and the gear shaft will also have hidden dangers such as loose snap rings and cracks.
However, the domestically produced automobile angle steering gear not only has oil leakage, or difficulty in refueling, but also has a separate design for the bevel gear and the shaft of the connecting gear shaft, and the tooth shape is a straight tooth, which is often broken and has a low service life. cost

Method used

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  • Machining method for gear shaft in angle steering gear assembly

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Embodiment Construction

[0019] A method for processing a gear shaft in an angle steering assembly, characterized in that:

[0020] Its processing steps are as follows:

[0021] 1). Choose 20CrMnTi material, the diameter is 55-60mm, the length is 120mm, and the material is broken;

[0022] 2). Clamp one end, car the other end face A, and drill the center hole on the end face A;

[0023] 3). According to the requirements of the design drawings, rough turn the outer circle at N, C, D, E, F, G, rough turn the size of the outer circle from B to N, control the length of each section, and leave a machining allowance of 2 for the outer circle after rough turning -3mm, phosphorus saponification lubrication treatment is carried out during processing;

[0024] 4). Spline milling at G, straight grain 79 teeth, modulus 0.32mm;

[0025] 5). According to the requirements of the design drawings, use a forming knife to process the radius R of 5.2mm at M;

[0026] 6). According to the requirements of the design dr...

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Abstract

The invention discloses a machining method for a gear shaft in an angle steering gear assembly. The machining method comprises the following machining steps: (1) selecting a 20CrMnTi round material; (2) turning an end face A and drilling a central hole in the end face A; (3) rough-turning outer circles at positions N, C, D, E, F, G and B and controlling the length; (4) milling a spline at the position G; (5) machining R at the position M; (6) finish-turning the outer circles at the positions N, C, D, E and F; (7) turning the other end face and a drilling a central hole; (8) milling teeth at the position N; (9) rough-turning and finish-turning the position B of a small outer circle; (10) milling the outer circles at the positions C, E and B; (11) carburizing and quenching at the position N, and performing high-frequency quenching at the outer circles G, C, E and B; (12) inspecting and warehousing. According to the machining method, the spiral direction of the gear shaft is consistent with the rotation direction of input power, the product quality and strength are improved, and the period for replacing the assembly is prolonged for automobile users. The anti-fatigue and torsional strength requirements are met. The cost of the user is greatly reduced.

Description

technical field [0001] The invention relates to an angle steering assembly, in particular to a processing method for a gear shaft in the angle steering assembly. Background technique [0002] According to relevant literature retrieval, at present, most of the angle steering gears used in large passenger cars in my country are imported, and the price of imported angle steering gears is relatively expensive. It will seriously affect the production of cars. However, in the actual use of the imported angle steering gear, oil leakage often occurs, especially when the torque is large, the gear shaft will also have hidden dangers such as loosening and detachment of the snap ring. However, the domestically produced automobile angle steering gear not only has oil leakage, or difficulty in refueling, but also has a separate design for the bevel gear and the shaft of the connecting gear shaft, and the tooth shape is a straight tooth, which is often broken and has a low service life. c...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/14
Inventor 钱彬
Owner 靖江市恒通汽车配件制造有限公司
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