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High-efficiency rack mounting method and auxiliary adjustment device of gear rack climbing type vertical ship lift

A technology of vertical ship lift and rack and pinion, applied in the direction of vertical lifting of ship machinery, ship lifting device, ship berth, etc., can solve the problems of high installation quality requirements, high technical difficulty, high installation height, etc., to solve construction difficulties, use Fast and convenient, the effect of meeting the installation requirements

Active Publication Date: 2014-03-26
CHINA GEZHOUBA GRP MECHANICAL & ELECTRICAL CONSTR +1
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Problems solved by technology

There is no experience that can be used for reference in related fields. It has outstanding construction difficulties such as large single-piece size and weight, complex structure, high installation height, technical difficulty, and high installation quality requirements. It is necessary to innovate and develop suitable installation technologies to overcome various problems. Difficulties to realize the smooth construction of the project

Method used

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  • High-efficiency rack mounting method and auxiliary adjustment device of gear rack climbing type vertical ship lift
  • High-efficiency rack mounting method and auxiliary adjustment device of gear rack climbing type vertical ship lift
  • High-efficiency rack mounting method and auxiliary adjustment device of gear rack climbing type vertical ship lift

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Embodiment Construction

[0046] Such as figure 1 , image 3 , Figure 4 and Figure 5 As shown, a rack and pinion climbing type vertical ship lift rack efficient installation method, the method includes the following steps:

[0047]1) Arrangement of the reference point of the rack: on the base plate 11 at the bottom of the installation position of the rack, measure and release the positioning reference point of the rack by measuring the casting point with a high-precision measuring instrument;

[0048] 2) Arrange the bottom auxiliary device used with the jack 12 at the bottom of the second-stage embedded part 4 of the rack;

[0049] 3) After hoisting the rack 3 into place, install the auxiliary device, and temporarily reinforce the rack through the bottom auxiliary device and the auxiliary device;

[0050] 4) Weld the wire rack at a suitable position on the top of the rack 3, and arrange the casting point control and measurement tool 8;

[0051] 5) Return the reference point of the rack positioni...

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Abstract

The invention discloses a high-efficiency rack mounting method of a gear rack climbing type vertical ship lift. The method comprises the following steps: (1) arranging a rack reference point; (2) mounting a bottom auxiliary device; (3) lifting and primarily reinforcing a rack; (4) welding a wire frame at the top of the rack and arranging a point regulation control measurement tool; (5) returning the rack reference point to the point regulation control measurement tool and hanging a vertical line; (6) adjusting and reinforcing the rack in the elevation direction; (7) laterally adjusting and reinforcing the rack; (8) forwardly adjusting and reinforcing the rack; (9) erecting templates; (10) mounting prestressed reinforcements; (11) checking and accepting the rack before grouting; (12) performing clearance grouting; (13) tensioning after grouting; (14) tensioning the prestressed reinforcements; finally checking and accepting the mounting quality. According to the high-efficiency rack mounting method and the auxiliary adjustment device, the rack can be quickly mounted in a high-quality manner, various construction difficulties are overcome, and the effects of economy, high quality and high efficiency are achieved.

Description

technical field [0001] The invention relates to an efficient installation method and device for a rack, in particular to an efficient installation method and an auxiliary adjustment device suitable for installation projects of ultra-high-precision racks of various types of rack and pinion climbing vertical ship lifts. Background technique [0002] The Three Gorges large-scale rack and pinion vertical ship lift project, as the first scientific research project in the field of ship lifts for hydropower projects at home and abroad, is facing many technical problems. There is no experience that can be used for reference in related fields. It has outstanding construction difficulties such as large single-piece size and weight, complex structure, high installation height, technical difficulty, and high installation quality requirements. It is necessary to innovate and develop suitable installation technologies to overcome various problems. Difficulties, to achieve the smooth const...

Claims

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Application Information

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IPC IPC(8): E02C5/00
CPCE02C5/00B63C3/06E02B17/0818
Inventor 卫书满周复明陈宏王晓敏徐海林雷亚萍卫怡蕾张贤哲蔡春华崔慧丽
Owner CHINA GEZHOUBA GRP MECHANICAL & ELECTRICAL CONSTR
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