Cathode structure capable of saving energy and homogenizing horizontal current in molten aluminium

A technology of horizontal current and cathode structure, which is applied to the cathode structure of the horizontal current of the homogenized aluminum liquid and the field of energy saving, can solve the problem of excessive fluctuation of the interface between the aluminum liquid and the electrolyte, increasing the pressure drop of the cathode carbon block group, and the instability of the electrolytic cell, etc. problems, to achieve uniform distribution of cathode current, reduce energy consumption per ton of aluminum, and prolong cell life.

Inactive Publication Date: 2014-12-31
SHENYANG ALUMINIUM MAGNESIUM INSTITUTE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the electrolytic cell of this structure, there is a very big disadvantage in the cathode conductive structure: because the cathode steel rod and the cathode carbon block are placed horizontally in the same direction, a very large horizontal current is generated in the aluminum liquid, which is in line with the vertical magnetic field in the aluminum liquid The combined action produces electromagnetic force, which drives the aluminum liquid to flow and fluctuate in the electrolytic cell. If the horizontal current in the electrolytic cell is too large and unevenly distributed, it will cause excessive fluctuations in the interface between the aluminum liquid and the electrolyte, causing the electrolytic cell to Create severe instability in production, reducing current efficiency
[0007] In addition, the generation of partial horizontal current can be suppressed by improving the cathode structure, but it will increase the pressure drop of the cathode carbon block group, resulting in an increase in energy consumption per ton of aluminum

Method used

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  • Cathode structure capable of saving energy and homogenizing horizontal current in molten aluminium
  • Cathode structure capable of saving energy and homogenizing horizontal current in molten aluminium
  • Cathode structure capable of saving energy and homogenizing horizontal current in molten aluminium

Examples

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Embodiment 1

[0025] Such as figure 1 with 2 Shown in the present invention is an energy-saving cathode structure that homogenizes the horizontal current of molten aluminum. The conductive rod 2 protrudes from the bottom surface of the cathode carbon block 1, and the conductive rod 2 protruding from the bottom surface of the cathode carbon block 1 is surrounded by a coating material 6. The conductive rod 2 Divided into two parts by the separation seam 4 along the length direction, the conductive rod 2 above the separation seam 4 is connected with the cathode carbon block 1 with an electrical connector 3, and the conductive rod 2 below the separation seam 4 to the bottom surface of the cathode carbon block 1 is connected with an insulator 5 and The cathode carbon block 1 is connected, and the separation gap 4 is filled with insulating material. The conductive rod 2 is made of homogeneous material. The conductive rod 2 at the bottom of the carbon block 1 and the electrical connector 3 are ca...

Embodiment 2

[0027] Such as Figure 3-4 Shown in the present invention is an energy-saving cathode structure that homogenizes the horizontal current of molten aluminum. The conductive rod 2 protrudes from the bottom surface of the cathode carbon block 1, and the conductive rod 2 protruding from the bottom surface of the cathode carbon block 1 is surrounded by a coating material 6. The conductive rod 2 Divided into two parts by the separation seam 4 along the length direction, the conductive rod 2 above the separation seam 4 is connected with the cathode carbon block 1 with an electrical connector 3, and the conductive rod 2 below the separation seam 4 to the bottom surface of the cathode carbon block 1 is connected with an insulator 5 and The cathode carbon block 1 is connected, and the separation gap 4 is filled with insulating material. The conductive rod 2 is composed of a multi-layer composite material 7. The cross section of the conductive rod 2 is semicircular. The number of the condu...

Embodiment 3

[0029] The cross section of the conductive rod 2 in Example 1 is circular, the number of the conductive rod 2 is 8, and the coating material 6 partially surrounds the conductive rod 2 protruding from the bottom of the cathode carbon block 1, and the bottom surface of the conductive rod 2 exposes the coating material 6. The electrical connecting body 3 is an adhesive, the material of the conductive rod 2 is copper, and the others are the same as in the first embodiment.

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Abstract

The invention relates to a cathode structure of an aluminum electrolysis cell and in particular relates to a cathode structure capable of saving energy and homogenizing horizontal current in molten aluminum. The cathode structure comprises a cathode carbon block and current conducting rods and is characterized in that the current conducting rods protrude out of the bottom surface of the cathode carbon block and are surrounded by wrapping materials; the current conducting rods are divided into a plurality of parts by separation seams along length directions; the current conducting rods above the separation seams are connected with the cathode carbon block by electric connectors; the current conducting rods below the separation seams and above the bottom surface of the cathode carbon block are connected with the cathode carbon block by insulators; the separation seams are filled with insulating materials. The cathode structure has the advantages and effects that the cathode structure substantially reduces the cathode drop and the horizontal current in molten aluminum and improves the stability of an electrolysis cell, so that the electrolysis cell can operate efficiently and stably under the condition of short electrode distance; the cathode structure effectively reduces the energy consumption of tonnage aluminum and has an obvious energy saving effect; meanwhile, the cathode current is distributed more uniformly, so that the service life of the cell is prolonged.

Description

technical field [0001] The invention relates to a cathode structure of an aluminum electrolytic cell, in particular to an energy-saving cathode structure capable of homogenizing the horizontal current of molten aluminum. Background technique [0002] Metal aluminum is produced industrially by molten salt electrolysis, that is, electrolytically dissolving alumina in an electrolyte with molten cryolite as the main component. At present, the main method used is the Hall-Heroult electrolysis method. [0003] The direct equipment for the production of electrolytic aluminum is an electrolytic cell. The electrolytic cell is mainly composed of two parts, one is the anode, which is usually made of carbon materials; the other is the cathode, which is made of cathode carbon blocks and lining materials. [0004] The aluminum electrolytic cell is connected in series in the whole electrolytic series. The current enters the electrolytic cell from the anode, passes through the molten electr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25C3/08
Inventor 杨晓东刘雅锋周东方邱阳刘铭邹智勇胡宏武殷小宝曹曦
Owner SHENYANG ALUMINIUM MAGNESIUM INSTITUTE
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