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T-branch pipe forming die and T-branch pipe forming manufacturing method

A technology for forming molds and three-way pipes, which is applied in metal processing equipment, manufacturing tools, mechanical equipment, etc., can solve the problems of long production cycle, large blanking weight, and low quality of free forging blanks, and saves materials and natural gas. , Internal quality assurance, the effect of saving labor costs

Active Publication Date: 2015-03-18
江苏孚杰高端装备制造(集团)股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, this method has the following disadvantages: 1. Reheating is required, energy consumption is large, production efficiency is low, and production cycle is long; 2. Material utilization rate is low, and free forging blanks need to increase material burning loss by 3-5% , the billet precision is low, and the material cost will increase by at least 5%; 3. The quality of the billet produced by free forging is low, and it generally needs to be polished to increase the labor cost of die forging; 4. After the billet is released by free forging, direct die forging production, oxidation The skin is difficult to remove, and the surface quality of the forging is low; 5. The blanking weight is large and the cost is high

Method used

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  • T-branch pipe forming die and T-branch pipe forming manufacturing method
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  • T-branch pipe forming die and T-branch pipe forming manufacturing method

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Embodiment Construction

[0023] The preferred implementation of the tee forming die and its forming method of the present invention will be described in detail below in conjunction with the accompanying drawings.

[0024] attached figure 1 It is a three-dimensional view of the tee forming mold of the present invention, and the whole set of mold is composed of an upper mold (not shown in the figure) and a lower mold along the vertical direction. On the lower mold 1, there is a three-way semi-circular groove 2 that can accommodate the three-way pipe fittings. The semi-circular groove is symmetrically opened on the upper mold and the lower mold. The shape of the pass; in order to prevent the tee forged from too much burrs, there are chamfers at the junction of the tee semicircular groove 2 and the lower die 1. The lower mold 1 is also provided with an upsetting hole 3 and a pressing groove 5, wherein the cross-sectional area of ​​the upsetting hole 3 is the same as the shape of the bottom surface of the...

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Abstract

The invention discloses a T-branch pipe forming die and a T-branch pipe forming method. The T-branch pipe forming die comprises an upper die and a lower die. Semicircular T-branch pipe grooves which are used for containing a T-branch pipe are symmetrically formed in the upper die and the lower die, an upsetting hole; a flattening platform and a clamping press groove are further formed in the lower die, the axis of the upsetting hole is arranged in the vertical direction, the surface of the flattening platform is arranged in the horizontal direction, and the clamping press groove is symmetrically arranged in the upper die and the lower die. The T-branch pipe forming method corresponding to the T-branch pipe forming die mainly comprises an upsetting step, a flattening step, a clamping press step, a forming step and other steps. When the T-branch pipe forming die and the T-branch pipe forming method are used, the cost and labor can be saved; due to the fact that forming is finished at one time, quality of T-branch pipe products and production efficiency are improved.

Description

technical field [0001] The invention relates to a tee pipe forming die and a forming processing method thereof. Background technique [0002] Tee pipe is a kind of pipe connector, which is mainly used in important branches of main pipes, and its application is very extensive. However, due to the special shape of the three-way pipe, it faces many difficulties in processing. In the current technology, for larger tees, the billet is generally produced by free forging, and then formed by die forging. However, this method has the following disadvantages: 1. Reheating is required, energy consumption is large, production efficiency is low, and production cycle is long; 2. Material utilization rate is low, and free forging blanks need to increase material burning loss by 3-5% , the billet precision is low, and the material cost will increase by at least 5%; 3. The quality of the billet produced by free forging is low, and it generally needs to be polished to increase the labor cos...

Claims

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Application Information

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IPC IPC(8): B21J13/02B21K1/16
CPCB21J13/02B21K1/16
Inventor 苟建华
Owner 江苏孚杰高端装备制造(集团)股份有限公司