Gap inducing cracking method for stripping layer during spinning drawing process of thin-walled tube

A technology of peeling layer and thin-walled pipe, which is applied in the field of thin-walled pipe spinning and deep drawing technology, can solve the problems of pipe surface quality defects and inability to draw deep, and achieve the effect of low cost and improved surface quality

Active Publication Date: 2015-04-29
TAIYUAN AERO INSTR
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The invention aims to solve the technical problem that when using the tube billet spinning and drawing die to carry out the spinning and drawing of thin-walled tubes, the surface quality defects of the pipe fittings caused by the peeling layer hindering the processing are often encountered, and in serious cases, they cannot even be drawn and scrapped , providing a notch-induced cracking method for peeled layers in spinning and deep-drawing of thin-walled tubes

Method used

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  • Gap inducing cracking method for stripping layer during spinning drawing process of thin-walled tube
  • Gap inducing cracking method for stripping layer during spinning drawing process of thin-walled tube

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Embodiment Construction

[0018] A method for notch-induced cracking of peeled layers in spinning and deep-drawing of thin-walled tubes, the specific steps of which are:

[0019] (1) Prefabricated gaps on the tube blank before deep drawing

[0020] Use a sharp cutting tool to carve out dents at the rounded corners of the outer surface of the tube blank before deep drawing with an appropriate force, the depth is 0.1~0.3mm, and the angle between the cutting edge of the cutting tool and the tube wall is 30°~45°, such as figure 2 shown.

[0021] (2) Spinning and deep drawing of the tube blank with prefabricated gap

[0022] The tube blank with the prefabricated notch is spun and drawn on the mold. The drawing process starts from the end of the tube blank with the notch. The tube blank contacts the ball and becomes thinner and produces a peeling layer. Under the induction of the dent, the surface layer When the metal is peeled off, the notch crack is formed spontaneously, and it is maintained in the subs...

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Abstract

The invention belongs to the technical field of a spinning drawing technique for a thin-walled tube. In order to solve the problems of a surface quality defect of the pipe fitting caused by the processing obstruction from a stripping layer and even scrapping caused by incapability of drawing under a serious condition when a tube blank spinning drawing mould is used for spinning and drawing the thin-walled tube, the invention provides a gap inducing cracking method for the stripping layer during the spinning drawing process of the thin-walled tube. The method comprises the following steps: (1) prefabricating a gap for the tube blank before drawing, utilizing a sharp-blade cutter to carve a pit with a proper strength at a fillet at the bottom of the outer surface of the tube blank before drawing, wherein the depth is 0.1-0.3mm and the included angle between the blade and the tube wall is at 30-45 degrees, and (2) spinning and drawing the tube blank with the prefabricated gap. The gap inducing cracking method provided by the invention is simple, convenient and low in cost; the method for prefabricating the gap at the bottom of the outer surface of the tube blank before drawing is adopted, so that a function of inducing the stripping layer to crack during a drawing process is achieved; the drawing process originally under whole stripping state is adjusted to be under a crack stripping state.

Description

technical field [0001] The invention belongs to the technical field of thin-walled tube spinning and deep drawing, and in particular relates to a notch-induced cracking method for a peeled layer in thin-walled tube spinning and deep drawing. Background technique [0002] During the spinning and deep-drawing process of thin-walled tubes, excess metal accumulation is formed at the front end of the ball in the spinning deformation zone, which is called the peeling layer. The peeling phenomenon in the spinning process can make the pipe fittings have good surface roughness and brightness. Peeling can be divided into integral peeling, chip peeling, cracking peeling and other types. From the perspective of the impact on the surface quality of the post-spinning pipe fittings, the cracking and peeling is the best state, the chip peeling is the worst state, and the overall peeling is in the middle. [0003] When the tube blank is drawn, it is generally used such as figure 1 The tub...

Claims

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Application Information

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IPC IPC(8): B21D22/20
CPCB21D22/16B21D22/201
Inventor 王战生
Owner TAIYUAN AERO INSTR
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