Large-standard high-speed resin heavy duty grinding wheel for grinding steel billet
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A heavy-duty, grinding wheel technology, used in abrasives, grinding devices, grinding/polishing equipment, etc.
Active Publication Date: 2015-05-20
江苏华东砂轮有限公司
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[0004] The technical problem to be solved in the present invention is to propose a high-speed resin heavy-duty grinding billet grinding wheel and its preparation method for the development of large-scale high-speed resin heavy-duty grinding steel billet grinding wheel, and to prepare a special bond for modified high polymer-based phenolic resin grinding wheel , high-performance abrasives, wetting agents, reinforcing materials, the outer grinding layer, and the core material are composed of two parts: low-cost high-performance polymer-based composite materials and composite innovations in molding processing technology to produce a new generation of large-scale high-speed resins Heavy Duty Billet Grinding Wheels
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preparation example
[0100] The following introduces the preparation examples of four specifications of the finished product specifications (grinding wheel diameter × thickness × aperture) 610 × 75 × 203, 760 × 75 × 2037, 760 × 125 × 203, 915 × 125 × 305 (mm), grinding stainless steel Material, the abrasive selection in the marginal material formula: zirconium corundum or alumina sintered corundum.
[0101] The following table is the different organizational ranges and the unit weight of the feeding materials in the design of the above four commonly used specification grinding wheels involved in the present invention:
[0102]
[0103] 1) Mixing process
[0104] Abrasives, binders, wetting agents, and fillers are mechanically stirred according to the prescribed quantity and procedure according to the formulation process, and evenly coated on the abrasives to make them a qualified molding material with good molding performance and qualified molding performance. It is composed of outer grinding ...
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Abstract
The preparation method for the large-standard high-speed resin heavy duty grinding wheel for grinding a steel billet comprises the steps that a dedicated binding agent for a high-performance modified high polymer matrix phenolic resin grinding wheel is prepared by using phenolic resin, xylok resin, butyral resin, iron pyrite, cryolite, light magnesium oxide, barite, 400 # carborundum and calcium carbonate, dedicated formulas for a grinding layer and a core layer are separately designed by using grinding materials such as fused alumina zirconia, aluminium oxide sintered corundum, black silicon carbide, furfural, dibutyl ester, fibers and steel rings, and the large-standard high-speed resin heavy duty grinding wheel for grinding the steel billet is prepared by adopting a dual-phase reinforced composite technology and structure. According to the large-standard high-speed resin heavy duty grinding wheel for grinding the steel billet, the linear velocity is equal or greater than 90 m / s to 120 m / s, the maximum diameter is 925 mm, the thickness is 125 mm, and the tensile and breaking strength and the grinding efficiency of the grinding wheel are greatly improved. When the large-standard high-speed resin heavy duty grinding wheel for grinding the steel billet is under heavy duty, the adaptability of the condition of grinding range is wide, and the linear velocity is high. The grinding efficiency reaches a thickness of 1 cm at a time, the problems that an existing grinding wheel cannot adapt to a steel billet, and the heavy duty grinding of steel is difficult are solved well, and the increasing development requirements of the iron and steel industry are met.
Description
technical field [0001] The invention relates to a large-scale high-speed resin heavy-duty grinding steel billet grinding wheel and a preparation method thereof. Background technique [0002] Special steel is the manufacture of special steel, which is a strategic basic industry of the national economy. In order to adapt to the continuous transformation and upgrading of high-end machinery and equipment, aerospace, automobiles, engines, and shipbuilding industries, and to improve the manufacturing level of the steel industry, billet grinding is especially important for the steel industry. The key process of special steel production is to identify the quality of steel plates through grinding, and process them to the specified specifications. The grinding load of the grinding machine is large, which is convenient for mechanization and automation, so the grinding efficiency is greatly improved, and the amount of metal removed per hour can be as high as 500-800Kg: this process is t...
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