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Manufacturing process of automotive interiors

A technology for automotive interiors and manufacturing processes, applied in the field of auto parts manufacturing, can solve the problems of rattling noise, high surface quality requirements, and high rigidity requirements

Inactive Publication Date: 2015-05-20
LIUZHOU JUNJIE AUTO PARTS MFG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The requirements for automotive interiors are generally relatively high, the surface quality requirements are high, the rigidity requirements are high, and the shape process is relatively complicated. When the top cover is stretched, due to the unevenness of its plastic deformation, the rigidity of a certain part will often be poor. When the poor cover plate vibrates, it is easy to produce a hollow sound, so that after the car has run a certain amount of distance, it is easy to produce a clanging sound, causing early damage to the cover plate and making the passengers very uncomfortable.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0014] A manufacturing process for automotive interiors, comprising the following steps;

[0015] 1) Manufacturing of interior trim panels: Diaphragms with different patterns designed in advance are adsorbed to the cavity surface of the injection mold before closing the mold, and then the molten plastic, mainly PC+ABS material, is mixed and injected into the mold, so that Integrate the diaphragm and plastic into one; after the diaphragm is manufactured and formed, perform diaphragm cutting, diaphragm forming, diaphragm trimming, finished product, injection molding, and diaphragm positioning;

[0016] Then spray the release agent on the surface of the skin forming mold, and then spray the in-mold paint, spray the in-mold paint of different colors according to the product needs, and then spray the liquid PU raw material, control the thickness of the skin by the spraying robot, and finally cool the mold. According to different raw material formulas, the curing time is 40~180s;

...

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PUM

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Abstract

The invention provides a manufacturing process of automotive interiors. The manufacturing process comprises the following steps: adsorbing diaphragms which are designed with different patterns in advance onto the surface of a mold cavity of an injection mold before mold closing, and then mixing and injecting plastics in a molten state, which are mainly PC+ABS materials, into a mold to ensure that the diaphragms and the plastics are fused into a whole; after the diaphragms are manufactured and molded, cutting the diaphragms, molding the diaphragms, trimming the diaphragms, preparing finished products, performing injection molding, and positioning the diaphragms; and then spraying a mold releasing agent onto the surface of a skin forming mold, then spraying in-mold paint, spraying the in-mold paint with different colors according to the product needs, then spraying a liquid-state PU raw material, controlling the thickness of the skin by virtue of a spraying mechanical arm, and finally cooling and stripping the mold, wherein based on different raw material formulas, the curing time is 40-180s. According to the manufacturing process of the automotive interiors, provided by the invention, uniform rigidity of a cover plate can be achieved, and early damages cannot be easily caused.

Description

technical field [0001] The invention relates to a manufacturing process of an automobile interior decoration, belonging to the technical field of automobile parts manufacturing. Background technique [0002] The requirements for automotive interiors are generally relatively high, the surface quality requirements are high, the rigidity requirements are high, and the shape process is relatively complicated. When the top cover is stretched, due to the unevenness of its plastic deformation, the rigidity of a certain part will often be poor. When the poor cover plate vibrates, it is easy to produce a hollow sound. After the car has run a certain amount of distance, it is easy to produce a clanging sound, causing early damage to the cover plate and making the passengers very uncomfortable. Contents of the invention [0003] The purpose of the present invention is to provide a manufacturing process for automobile interior decoration, which can make the rigidity of the cover plate...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C69/00B29C45/14
Inventor 王俊杰
Owner LIUZHOU JUNJIE AUTO PARTS MFG
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