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Method for extracting fault features of rotating mechanical equipment

A technology of rotating mechanical equipment and fault characteristics, applied in the field of mechanical equipment fault diagnosis, can solve the problems of destroying data continuity, unable to realize continuous state monitoring, and reducing Fourier transform frequency domain resolution, etc.

Active Publication Date: 2015-05-27
北京昊鹏智能技术有限公司
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Problems solved by technology

However, since this method uses the method of segmenting the data and then adding and averaging different segments of data to suppress noise, the continuity of the data is destroyed, and continuous monitoring of the state cannot be realized; in addition, because the long data is divided into short data , this method also reduces the frequency-domain resolution of the subsequent Fourier transform

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  • Method for extracting fault features of rotating mechanical equipment
  • Method for extracting fault features of rotating mechanical equipment
  • Method for extracting fault features of rotating mechanical equipment

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Embodiment Construction

[0028] The specific implementation of the present invention will be described below by taking the bearing fault diagnosis of a certain type of wind turbine as an example in conjunction with the accompanying drawings.

[0029] 1. Sampling the vibration signal at equal time intervals and performing time domain processing to extract time domain features.

[0030] The analog signals output from the vibration sensor and the rotational speed sensor are transformed and amplified by the conditioning circuit, and the vibration signal is also subjected to anti-aliasing low-pass filtering, and then 200kbps digital sampling is performed synchronously. After the sampled vibration signal is processed by removing outliers, eliminating noise, filtering, and baseline normalization, the vibration signal x(n) at equal time intervals is obtained. Then calculate the effective value, variance, standard deviation, skew index, degree index, waveform index, peak index, pulse index, margin index and ot...

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Abstract

The invention provides a method for extracting the fault features of rotating mechanical equipment, which comprises the following steps: (1) carrying out equal-time-interval sampling on a vibration signal and carrying out time domain processing, and extracting time domain features; (2) carrying out envelope detection processing on an equal-time-interval sampling vibration signal x(n) so as to obtain an equal-time-interval sampling envelope signal, and extracting the features of the envelope signal; (3) reconstituting an equal-angle-interval sampling envelope signal y(n) by using the equal-time-interval sampling envelope signal and rotating speed information; (4) carrying out equal-angle moving average filter processing on the equal-angle-interval sampling envelope signal y(n) so as to obtain a signal z (n); and (5) solving the Fourier transform of the signal z (n), seeking feature frequencies by using a feature frequency matching method, and extracting the fault features of a frequency domain. The method not only can suppress interferences under the condition that the resolution ratio of a frequency domain is not reduced, but also can extract actual feature frequencies under the condition that rotating speeds and mechanical parts have deviations, and therefore, smaller potential faults can be effectively found.

Description

technical field [0001] The invention relates to the technical field of fault diagnosis of mechanical equipment, in particular to a method for extracting fault features of rotating mechanical equipment. Background technique [0002] With the development of modern industry and science and technology and the further improvement of automation, machinery is developing in the direction of large-scale, high-speed, continuous, centralized, and automated. Rotating mechanical equipment has been in high-speed operation for a long time (generally more than 3000 revolutions per minute or even as high as tens of thousands of revolutions). Due to the influence of various factors, some failures will inevitably occur, and these failures often cause huge economic losses or even catastrophic consequences. , so it is very important for fault diagnosis of rotating machinery equipment. [0003] Vibration detection and diagnosis method is the most commonly used diagnosis method in fault diagnosis...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01M7/02G01H17/00
Inventor 李雅婧
Owner 北京昊鹏智能技术有限公司
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