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Method for manufacturing steel channel for ventilation of motor

A processing method and technology of ventilated channel steel, applied in the field of channel steel processing, can solve the problems of difficulty in pass adjustment, difficulty in pass design of two-roll mills, difficulty in biting, etc., and achieve difficulty in pass adjustment and pass The design is difficult and the pass design is simple

Active Publication Date: 2015-07-22
中钢集团郑州金属制品研究院股份有限公司
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But it has the following disadvantages: (1) It is difficult to design the pass shape of the two-roll mill, and it is difficult to adjust the pass shape during rolling, and the requirements for the inlet and outlet guides of the rolling mill are strict
(2) At the beginning of the rolling of the two-roll mill, the rolled piece is forcibly cut in, making it difficult to bite in; during rolling, there is a large uneven deformation, which distorts the rolled piece and increases the difficulty of subsequent straightening
(3) During the rolling of the two-roll mill, it is difficult to seal tightly between the rolls, so that the deformation of the ventilation channel steel in the pass is insufficient, resulting in collapsed shoulders and lack of meat, which affect the cross-sectional shape of the finished product
[0007] The cold rolling method is currently an advanced processing method for channel steel used in motor ventilation, but it is difficult to produce during the rough rolling of the two-roll mill, and there are many defects

Method used

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  • Method for manufacturing steel channel for ventilation of motor
  • Method for manufacturing steel channel for ventilation of motor
  • Method for manufacturing steel channel for ventilation of motor

Examples

Experimental program
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Effect test

Embodiment 1

[0033] The present embodiment is a processing method of using carbon steel Q235 and adopting a roll drawing-cold rolling process to process a channel steel for motor ventilation with a size of 6.0-0.06mm×5.0±0.05mm. The method includes:

[0034](1) Drawing: Four-pass drawing is carried out by using a four-roller drawing die to obtain a billet whose cross-sectional shape is close to the cross-sectional shape of the ventilation channel steel. The four-roller drawing die is a known technology. The four-roller drawing die involved in this step is designed and manufactured according to known principles and the requirements of producing ventilated channel steel. It consists of a pair of horizontal rolls and a pair of vertical rolls (vertical rolls Or horizontal roll is determined by whether the roll surface is vertical or horizontal). The size of the roller is φ140mm×φ54mm×35mm, the material is Cr12MoV, HRc60-62 after quenching and tempering heat treatment. The four rollers are sta...

Embodiment 2

[0060] This embodiment is a processing method for using stainless steel 1Cr18Ni9Ti, adopting a roll drawing-cold rolling process to process 6.0-0.06mm × 5.0 ± 0.05mm channel steel for motor ventilation, and the method includes:

[0061] (1) Rectangular drawing: Four-roller drawing die is used for two-pass drawing, and the round wire is drawn into a rectangle, which is convenient for the subsequent roller drawing. The four-roller drawing die is a known technology. The four-roller drawing die involved in this step is designed and manufactured according to known principles and the requirements of producing ventilated channel steel. It consists of a pair of horizontal rolls and a pair of vertical rolls (vertical rolls Or horizontal roller is determined by whether the roller surface is vertical or horizontal), the size of the roller is φ140mm×φ54mm×35mm, the material is Cr12MoV, HRc60-62 after quenching and tempering heat treatment. The four rollers are stacked on each other, the r...

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Abstract

The invention belongs to the method for manufacturing a steel channel for ventilation of a motor, mainly relates to a method for manufacturing the steel channel for ventilation of the motor, and particularly relates to a method for manufacturing the steel channel for radial ventilation of a stator and a rotor iron core of the motor. The method comprises the following steps: drawing, namely, drawing raw wires by a four-roller die at normal temperature so as to obtain blanks with shapes similar to ventilation steel channel cross section shapes, wherein the four rollers surround to form a hole shape; rolling, namely, rolling at normal temperature by adopting a four-roller universal rolling mill, and processing the wires at four surfaces in rolling so as to obtain a finished product conforming to the cross section shape of the ventilation steel channel; and carrying out intermediate thermal treatment, namely, carrying out online expansion-type thermal treatment on the drawn or rolled semi-finished wire, softening the wire for the benefit of subsequent processing. According to the method, the four-roller dies and the four-roller universal rolling mill are adopted for machining the wires in four directions so as to guarantee the shape requirement and prevent wire torsion and bending. The online expansion mode is adopted for the intermediate thermal treatment so as to guarantee the thermal treatment quality requirement and wire straightness requirement. The problems of high production difficulty and multiple production defects for the existing cold rolling method are solved, so that the aims of improving the production efficiency, simplifying the production technology, reducing the production cost and enhancing the product quality are achieved.

Description

technical field [0001] The invention belongs to the technical field of channel steel processing, and mainly relates to a processing method of channel steel for motor ventilation. In particular, the invention relates to a processing method and a device for channel steel used for radial ventilation of motor stator and rotor iron core. Background technique [0002] When the motor runs at high speed, it will generate heat. If it is not ventilated and cooled, it will directly affect the service life and rated capacity of the motor. The known ventilation cooling method is to insert the ventilation channel steel into the coil slots of the motor stator and rotor for ventilation cooling. As an important part of heat dissipation, the ventilation channel steel plays an important role in the cooling of the stator and rotor. [0003] Most of the traditional channels for motor ventilation are processed by sawing with milling machines or punching, but the machining methods waste materials...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C37/00
CPCB21C37/00
Inventor 张洪波念远征李根山任慧卿姜桂良高建军王学彤
Owner 中钢集团郑州金属制品研究院股份有限公司
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