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Crushing wall of cone sand making machine with diameter less than 2000mm and manufacturing method

A technology of cone sand making machine and crushing wall, applied in grain processing and other directions, can solve the problems of broken wall wear, small wear state, serious wear, etc., and achieve the effect of reducing the use cost, prolonging the service life and reducing the cost of sand making.

Active Publication Date: 2018-07-03
ZHEJIANG SHUANGJIN MACHINERY HLDG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, because the cone sand making machine has two different working states from stone crushing to sand making in the process of sand making, the upper part of the crushing wall is used for crushing stones, and the stones form impact load and contact on the upper part of the crushing wall. In addition, the stone material and the crushing wall form an indeterminate, not all-contact, impact-extruded gravel cooperation, so the wear state on the upper part of the crushing wall is relatively small; while the lower part of the crushing wall is a crushed sand part, crushing The complete contact and overlapping rolling of the small stones and the crushing wall, the small crushed stones located between the crushing wall and the rolling mortar wall are under the strong rolling of the crushing wall and the crushing wall, and the sand and gravel have a strong impact on the crushing wall (also Including rolling and grinding) wear is very serious
If a single material is used to make the crushing wall, whether it is manganese steel or high-chromium cast iron, the wear of the crushing wall is different due to the different sizes of stone materials, resulting in less wear on the upper part of the crushing wall, less wear on the middle part than on the upper part, and less wear on the lower part. The condition of the groove causes the crushing wall to wear, the feeding speed is slow, and the machine current increases, indicating that the crushing wall should be replaced, and the service life of the crushing wall is short

Method used

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  • Crushing wall of cone sand making machine with diameter less than 2000mm and manufacturing method
  • Crushing wall of cone sand making machine with diameter less than 2000mm and manufacturing method
  • Crushing wall of cone sand making machine with diameter less than 2000mm and manufacturing method

Examples

Experimental program
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Effect test

Embodiment 1

[0011] Embodiment 1: with reference to attached Figure 1-2 . A crushing wall of a cone sand making machine with a diameter less than 2000mm, the upper part 1 of the crushing wall is made of Mn13, and the lower part 2 of the crushing wall is made of high chromium cast iron. The lower end surface of the upper part 1 of the crushing wall is an annular outer inclined surface, and the upper end surface of the lower part 2 of the crushing wall is an annular inner inclined surface which coincides with the upper end surface of the upper part 1 of the crushing wall 3 . The height of Mn13 broken wall 1 is greater than that of high chromium cast iron broken wall 2. The material of the Mn13 broken wall is ZGMn13-1, ZGMn13-2, ZGMn13-3, ZGMn13-4, ZGMn13-5. The high chromium cast iron crushing wall material is Cr15 or Cr26.

Embodiment 2

[0012] Example 2: On the basis of Example 1, a method for manufacturing the crushing wall of a conical sand making machine with a diameter of less than 2000mm, (1) Make the casting mold for the lower part of the crushing wall according to the conventional technology, and make the casting mold for the lower part of the crushing wall Placed on a high-frequency vibration platform, under the vibration of the high-frequency vibration platform, the molten high-chromium cast iron is cast into the casting mold of the lower part of the crushing wall, and the lower part of the crushing wall is obtained after cooling and demoulding, and then the lower part of the crushing wall is heat-treated and finished; ( 2) Make the casting mold for the upper part of the broken wall according to the conventional technology, place the finished casting mold for the upper part of the broken wall on the high-frequency vibration platform, and pour the molten high manganese steel into the casting mold for th...

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Abstract

The invention relates to a cone sand maker crushing wall being smaller than 2000 mm in diameter and a manufacturing method, and aims to meet not only the abrasion-resistant requirement of stone crushing but also the abrasion-resistant requirement of rolling-based sand making during a sand making process. The upper part and the lower part of the cone sand maker crushing wall are made of Mn13 and high-chromium iron respectively. The cone sand maker crushing wall has the following advantages: (1) the fatal defect that sand making cannot be performed during the sand making process because a single material (either manganese steel or high-chromium iron) rolling mortar wall suffers different abrasion losses from different sized stones, the upper part of the single material rolling mortar wall is slightly abraded while the lower part thereof is seriously abraded, and a groove is formed in a rolling-based sand making cavity can be fundamentally overcome; (2) the abrasion loss caused by Mn13 at the upper part of the cone sand maker crushing wall during the stone crushing process is relatively consistent with that of the rolling-based sand making cavity in the high-chromium iron lower part of the cone sand maker crushing wall.

Description

technical field [0001] The invention relates to a cone sand making machine with a diameter of less than 2000 mm, which can not only meet the wear-resistant requirements for crushing crushed stones, but also meet the wear-resistant requirements for crushing sand during the sand making process, and its production. The method belongs to the field of component assembly manufacturing of conical sand making machines. Background technique [0002] CN102294280A, titled "High Chromium Crushing Wall and Assembly for Conical Sand Making Machine", it includes the crushing wall assembly, the material of the crushing wall is high chromium white wear-resistant cast iron, and its chromium content is greater than or equal to 9%, equal to or less than 32%. Advantages: First, the wear resistance of the broken wall is greatly improved, and its wear resistance is about 5 times that of the current high manganese steel broken wall. Not only the service life is greatly extended, but the user's use...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B02C2/00B23P15/00
Inventor 胡祖尧胡建明王永清
Owner ZHEJIANG SHUANGJIN MACHINERY HLDG