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Rotary tunnel kiln

A tunnel kiln and rotary technology, applied in the kiln field, can solve the problems of cost increase, resource consumption, and easy production of defective products, and achieve the effects of uniform temperature distribution, reduced heating frequency, and improved product quality

Active Publication Date: 2015-10-28
FUJIAN WILL CERAMIC CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The problem that usually exists in the use of existing tunnel kilns is that the heat distribution is uneven, which is usually manifested by the fact that the heat flows upward under the action of the air flow or the nature of the heat itself easily flows upwards, resulting in a temperature difference between the upper and lower parts of the kiln or the two side walls. , which affects the strict temperature requirements of the firing or decal steps of ceramic products in the production process, and is prone to produce defective products. The loss of heat between the two causes waste of fuel, consumes resources and increases costs, and the energy-saving effect is not good.

Method used

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Examples

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Embodiment 1

[0021] reference figure 1 , figure 2 , image 3 and Figure 4 , A rotary tunnel kiln, comprising an annular kiln body 1 composed of an inner wall 111 and an outer wall 112 and a track set at the inner bottom of the kiln body 1. One end of the kiln body 1 is a feed inlet 113, and the other end is an outlet The kiln body 1 includes a drying chamber 11, a primary oxidation chamber 12, a secondary oxidation chamber 13, a firing chamber 14 and a cooling chamber 15 from the feed port 113 to the discharge port 114 in sequence. In the kiln body 1, except for the cooling chamber 15, there are six spiral iron-chromium-aluminum heating wires 2 from top to bottom on the two side walls of each kiln room. The power of the heating wires in the drying chamber 11 is 42kw. The power of the heating wire in the primary oxidation chamber 12 is 60kw, the power of the heating wire in the secondary oxidation chamber 13 is 80kw, the power of the heating wire in the firing chamber 14 is 120kw, the spira...

Embodiment 2

[0023] reference Figure 5 , A rotary tunnel kiln, comprising an annular kiln body 1 composed of an inner wall 111 and an outer wall 112 and a track set at the inner bottom of the kiln body 1. One end of the kiln body 1 is a feed inlet 113, and the other end is an outlet The kiln body 1 includes a drying chamber 11, a primary oxidation chamber 12, a secondary oxygen chamber 13, a firing chamber 14 and a cooling chamber 15 from the feed port 113 to the discharge port 114 in sequence. The two side walls of each kiln chamber except the cooling chamber 15 in the kiln body 1 are provided with six spiral iron-chromium-aluminum heating wires 2 of the same specification from top to bottom. The length ratio of the heating wires on the inner side wall is 0.9:1. The spiral iron-chromium-aluminum heating wires 2 in each kiln room are connected to the same circuit and are controlled by an external power box. The side walls of the cooling chamber 15 are respectively provided with Vertical a...

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Abstract

The invention relates to a kiln and provides a rotary tunnel kiln. The rotary tunnel kiln is full of heat and has the characteristic of small temperature difference, so that the quality of the ceramic product firing process is improved, and the functions of saving energy, reducing emission, promoting environmental protection and lowering the manufacturing cost are achieved. The rotary tunnel kiln comprises a ring-shaped kiln body consisting of both an inner wall and an outer wall and a track arranged at the inner bottom of the kiln body, wherein electric heating wires are respectively arranged on two side walls of all chambers except for a cooling chamber in the kiln body; a blower device feeds air into an air outlet box, and air is blown to a firing chamber through an air outlet, so that on one hand, finished ceramic conveyed from the firing chamber is cooled down to bring convenience for being taken out later, on the other hand, heat taken away from the high-temperature firing chamber is returned into the firing chamber or even a drying chamber at a relatively low temperature, and accordingly, energy consumption caused by heating of heating components is reduced.

Description

Technical field [0001] The invention relates to a kiln, in particular to a rotary tunnel kiln. Background technique [0002] The tunnel kiln is a modern thermal equipment for continuous firing, which is widely used in the firing production of ceramic products. The tunnel kiln has the advantages of high production efficiency, energy saving and labor saving. At present, the common tunnel kilns are divided into straight-through and ring types. There are usually several sections of different temperature zones from the inlet to the outlet, which are used for preheating / Drying, oxidation and burning, and further equipped with a cooling section, no matter the straight-through or ring-type tunnel kiln is generally composed of two side walls and flat roof / vault together, the longitudinal section is inverted U shape, heating method is common The electric heating wire is set on the two side walls of the kiln to generate temperature through the conversion of electric energy into heat energ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27B9/02F27B9/12F27B9/36F27B9/30F27D17/00
CPCY02P40/60
Inventor 危连进
Owner FUJIAN WILL CERAMIC CO LTD